Rule 199. Tables 1 to 31 read as follows:
TABLES 1 TO 31
TABLE 1 GUARD EXPOSURE ANGLE | ||
Grinder Type | Exposure Above or Below Horizontal Plane | Total Exposure |
Bench and Floor | 65 degrees above | *90 degrees |
Cylindrical Grinder | 65 degrees above | 180 degrees |
Surface Grinder | 15 degrees below | 150 degrees |
Cut-off Machine | 15 degrees below | 150 degrees |
Swing Frame | 180 degrees | |
Snagging | 180 degrees | |
Top | 30 degrees above | 60 degrees |
Portable | 180 degrees | |
Masonry and Concrete Saws | 35 degrees above | 180 degrees |
Tool and Cutter Grinder | 180 degrees | |
*Whenever the nature of the work requires contact with the abrasive wheel below the horizontal plane of the spindle, the exposure shall not exceed 125 degrees. |
TABLE 2GUIDE FOR CONSTRUCTION OF DRAWN STEEL GUARDS FOR WHEEL2" THICK AND LESS, 8" AND LESS IN DIAMETER | |||||
*Material Used in Construction of Guard Hot Rolled Steel SAE1008 Min. TensileStrength 60,000 PSI forspeeds up to (SFPM) | MaximumThickness ofWheel,Inches | 2 to 5 inches | Above 5 to 8 inches | ||
A Inches | B Inches | A Inches | B Inches | ||
9,500 | 2 | 1/16 | 1/16 | 3/32 | 1/16 |
12,500 | 2 | 3/32 | 1/16 | 3/32 | 3/32 |
17,000 | 1 | 3/32 | 1/16 | 1/8 | 3/32 |
*The recommendations listed in the above table are guides for the conditions stated. Other material, designs or dimensions affording equal or superior protection are also acceptable. |
TABLE 3DRAWN STEEL GUARD FOR PORTABLE GRINDERSUSED WITH DEPRESSED CENTER WHEELS | |||||
Material Used in Construction of Guard | Thickness of Wheel | WheelDiameterInches | A Inches | B Inches | |
For speeds up to 14,200 SFPM | *Hot Rolled Steel SAE 1008 min. tensile strength 60,000 PSI | 3/8 inches or less | 2 to 9 | 1/16 | 1/2 |
Over 3/8 to 1 inch | 7 to 9 | 3/32 | 1 1/8 | ||
*The recommendations listed in the above table are guides for the conditions stated. Other material, designs or dimensions affording equal or superior protection are also acceptable. |
TABLE 4 TABLE FOR FABRICATED STEEL GUARDS FOR SQUARED OR TAPERED CUP WHEELS | |||
Wheel Diameter* | Back Thickness | *Band Thickness | Bolts ConnectingBand to BackMember |
4" | .056 .064 | .112 .128 | 3 5/16 18 |
5" | .082 .098 | .112 .128 | 3 5/16 18 |
6" | .082 .098 | .112 .128 | 3 3/8 16 |
TABLE 5 TABLE FOR DRAWN STEEL GUARDS FOR TAPERED CUP WHEELS | |||||||||
Wheel Diameter | "A" | No. | Bolts to Machine | No. | BoltsConnectingHood to Band | Washer Back Plate Thickness | "B" O.D. | *"C" Hood | *"D" Band |
4" | 1 7/8 | 4 | 1/4 20 | 3 | 5/16 18 x 3/4 | .097 .112 | 4 | .056 .064 | .112 .128 |
5" | 2 1/8 | 4 | 5/16 18 | 3 | 5/16 18 x 3/4 | .097 .112 | 4 3/4 | .082 .098 | .112 .128 |
6" | 2 5/8 | 4 | 5/16 18 | 4 | 5/16 18 x 3/4 | .097 .112 | 4 3/4 | .082 .098 | .112 .128 |
*The recommendations listed in the above tables are guides for the conditions stated. Other material, designs or dimensions affording equal or superior protection are also acceptable. |
TABLE 7MINIMUM BASIC THICKNESS FOR PERIPHERAL AND SIDEMEMBERS FOR SAFETY GUARDS USED WITH CUTTING-OFF WHEELS | ||||||||||||
Material UsedinConstructionof Guard | Maximum Thickness of Cutting Off Wheel | Speed Not to Exceed | Cutting Off Wheel Diameters | |||||||||
6 to 11 inches | Over 11 to 20 inches | Over 20 to 30 inches | Over 30 to 48 inches | Over 48 to 72 inches | ||||||||
A | B | A | B | A | B | A | B | A | B | |||
*Structural Steel (Min. Tensile Strength 60,000 PSI) | 1/2 inch or less | 14,200 SFPM | 1/16 | 1/16 | 3/32 | 3/32 | 1/8 | 1/8 | 3/16 | 3/16 | 1/4 | 1/4 |
1/2 inch or less | 16,000 SFPM | 3/32 | 1/8 | 1/8 | 1/8 | 3/16 | 1/8 | 1/4 | 3/16 | 5/16 | 1/4 | |
*The recommendations listed in the above table are guides for the conditions stated. Other material, designs or dimensions affording equal or superior protection are also acceptable. |
NOTE: Column D assumes low carbon steel (38,000 PSI tensile) rivets. Two rivets per bar 12 and 16" diameter. For rivets per bar 24 and 30" diameter.
TABLE 9GUIDE FOR CONSTRUCTION OF BAND TYPE GUARDSMaximum Wheel Speed 7000 SFPM For Ring, Segment, Nut Inserted Wheels | ||||
MaximumMaterialSpecifications | Diameter of Wheel | MinimumThickness ofBand A | MinimumDiameter ofRivets | Maximum Distance Between Centers of Rivets |
Inches | Inches | Inches | Inches | |
*Hot Rolled Steel SAE 1008 | Under 8 | 1/16 | 3/16 | 3/4 |
8 to 24 | 1/8 | 1/4 | 1 | |
Over 24 to 30 | 1/4 | 3/8 | 1 1/4 | |
* The recommendations listed in the above table are guides for the conditions stated. Other material, designs or dimensions affording equal or superior protection are also acceptable. |
TABLE 10GUIDE FOR CONSTRUCTION OF BAND TYPE GUARDSEXPOSURE VERSUS WHEEL THICKNESS | |
Overall Thickness of Wheel (T) Inches | Maximum Exposure of Wheel (C) Inches |
1/2 | 1/4 |
1 | 1/2 |
2 | 3/4 |
3 | 1 |
4 | 1 1/2 |
5 and over | 2 |
TABLE 11 MINIMUM DIMENSIONS FOR STRAIGHT RELIEVED FLANGES | |||||
A* | B | C | D | E | |
Diameter of Wheel | **Minimum OutsideDiameter of Flanges | Radial Width of Bearing Surface | MinimumThickness ofFlange atBore | MinimumThickness ofFlange atEdge ofRecess | |
Minimum | Maximum | ||||
Inches | Inches | Inches | Inches | Inches | Inches |
1 | 3/8 | 1/16 | 1/8 | 1/16 | 1/16 |
2 | 3/4 | 1/8 | 3/16 | 1/8 | 3/32 |
3 | 1 | 1/8 | 3/16 | 3/16 | 3/32 |
4 | 1 3/8 | 1/8 | 3/16 | 3/16 | 1/8 |
5 | 1 3/4 | 3/16 | 1/4 | 1/4 | 1/8 |
6 | 2 | 1/4 | 1/2 | 3/8 | 3/16 |
7 | 2 1/2 | 1/4 | 1/2 | 3/8 | 3/16 |
8 | 3 | 1/4 | 1/2 | 3/8 | 3/16 |
10 | 3 1/2 | 5/16 | 5/8 | 3/8 | 1/4 |
12 | 4 | 5/16 | 5/8 | 1/2 | 5/16 |
14 | 4 1/2 | 3/8 | 3/4 | 1/2 | 5/16 |
16 | 5 1/2 | 1/2 | 1 | 1/2 | 5/16 |
18 | 6 | 1/2 | 1 | 5/8 | 3/8 |
20 | 7 | 5/8 | 1 1/4 | 5/8 | 3/8 |
22 | 7 1/2 | 5/8 | 1 1/4 | 5/8 | 7/16 |
24 | 8 | 3/4 | 1 1/4 | 5/8 | 7/16 |
26 | 8 1/2 | 3/4 | 1 1/4 | 5/8 | 1/2 |
28 | 10 | 7/8 | 1 1/2 | 3/4 | 1/2 |
30 | 10 | 7/8 | 1 1/2 | 3/4 | 5/8 |
36 | 12 | 1 | 2 | 7/8 | 3/4 |
42 | 14 | 1 | 2 | 7/8 | 3/4 |
48 | 16 | 1 1/4 | 2 | 1 1/8 | 1 |
60 | 20 | 1 1/4 | 2 | 1 1/4 | 1 1/8 |
72 | 24 | 1 1/2 | 2 1/2 | 1 3/8 | 1 1/4 |
* Flanges for wheels under 2 inches diameter may be unrelieved and shall be maintained flat and true. * * See rule 141. |
TABLE 12 MINIMUM DIMENSIONS FOR STRAIGHT UNRELIEVED FLANGES FOR WHEELS WITH THREADED INSERTS OR PROJECTING STUDS | ||
A | B* | T |
Diameter of Wheel | Minimum Outside Diameter of Flange | Minimum Thickness of Flange |
Inches | Inches | Inches |
1 | 5/8 | 1/8 |
2 | 1 | 1/8 |
3 | 1 | 3/16 |
4 | 1 3/8 | 3/16 |
5 | 1 3/4 | 1/4 |
6 | 2 | 3/8 |
* NOTE: Must be large enough to extend beyond the bushing. Where prong anchor or cupback bushing are used, this footnote does not apply. |
TABLE 13MINIMUM DIMENSIONS FOR STRAIGHT ADAPTOR FLANGEFOR ORGANIC BONDED WHEELS OVER 1 1/4 INCH THICK | |||||
Wheel Diameter | Wheel Hole Diameter | B | D | E | F* |
MinimumFlangeDiameter | MinimumThicknessof Flangeat Bore | Minimum Thickness of Flange at Edge of Undercut | (D-E) Minimum Thickness | ||
Inches | Inches | Inches | Inches | Inches | Inches |
12 to 14 | 4 | 6 | 7/8 | 3/8 | 1/2 |
5 | 7 | 7/8 | 3/8 | 1/2 | |
6 | 8 | 7/8 | 3/8 | 1/2 | |
Larger than 14 to 18 | 4 | 6 | 7/8 | 3/8 | 1/2 |
5 | 7 | 7/8 | 3/8 | 1/2 | |
6 | 8 | 7/8 | 3/8 | 1/2 | |
7 | 9 | 7/8 | 3/8 | 1/2 | |
8 | 10 | 7/8 | 3/8 | 1/2 | |
Larger than 18 to 24 | 6 | 8 | 1 | 1/2 | 1/2 |
7 | 9 | 1 | 1/2 | 1/2 | |
8 | 10 | 1 | 1/2 | 1/2 | |
10 | 12 | 1 | 1/2 | 1/2 | |
12 | 14 | 1 | 1/2 | 1/2 | |
Larger than 24 to 30 | 12 | 15 | 1 | 1/2 | 1/2 |
Larger than 30 to 36 | 12 | 15 | 1 3/8 | 7/8 | 1/2 |
* For wheels under 1 1/4 inch thick F dimension shall not exceed 40% of wheel thickness. |
TABLE 14MINIMUM DIMENSIONS FOR STRAIGHT FLANGESFOR AUTOMATIC SNAG MACHINES 12,500 S.F.P.M. TO 16,500 S.F.P.M.1 | |||||
Wheel Diameter | Wheel Hole Diameter | B | D | E | F* |
MinimumFlangeDiameter | MinimumThickness ofFlange atBore | MinimumThickness ofFlange at Edgeof Undercut | (D-E) Minimum Thickness | ||
20 | 6 | 8 | 1 | 1/2 | 1/2 |
20 | 8 | 10 | 1 1/2 | 3/4 | 3/4 |
24 | 12 | 15 | 1 1/2 | 3/4 | 3/4 |
30 | 12 | 15 | 1 1/2 | 3/4 | 3/4 |
36 | 12 | 15 | 1 1/2 | 3/4 | 3/4 |
1 FLANGES shall be of steel, quality SAE 1040 or equivalent, annealed plate, heat treated to R c 25-30. * For wheels under 1 1/4 inch thick F dimension shall not exceed 40% of wheel thickness. |
TABLE 15MINIMUM DIMENSIONS FOR STRAIGHT ADAPTOR FLANGEFOR ORGANIC BONDED WHEELS USED ON SWING FRAME GRINDERSAT 12,500 S.F.P.M. TO 16,500 S.F.P.M.1 | |||||
Wheel Diameter | Wheel Hole Diameter | B | D | E | F* |
MinimumFlangeDiameter | MinimumThickness ofFlange atBore | MinimumThickness ofFlange at Edgeof Undercut | (D-E) Minimum Thickness | ||
20 | 6 | 8 | 1 | 1/2 | 1/2 |
20 | 8 | 10 | 1 | 1/2 | 1/2 |
24 | 12 | 15 | 1 | 1/2 | 1/2 |
30 | 12 | 15 | 1 | 1/2 | 1/2 |
1 FLANGES shall be of steel, quality SAE 1040 or equivalent, annealed plate, heat treated to R c 25-30. * For wheels under 1 1/4 inch thick F dimension shall not exceed 40% of wheel thickness. |
TABLE 16MINIMUM DIMENSIONS FOR STRAIGHT FLANGES FOR HEAVY DUTY,HIGH SPEED FLOOR STAND GRINDERS112,500 S.F.P.M. TO 16,5000 S.F.P.M. | |||
Wheel Diameter | Hole Diameter | B | D |
Minimum Flange Diameter | Minimum Thickness of Flange at Bore | ||
20 | 6 thru 10 | 8 thru 12 | 1 |
24 | 12 | 15 | 1 |
30 | 12 | 15 | 1 |
1 FLANGES shall be of steel, quality SAE 1040 or equivalent, annealed plate, heat treated to R c 25-30. |
TABLE 17MINIMUM DIMENSIONS FOR FLANGESFOR ARBORLESS WHEELS ORGANIC BOND | ||||
Wheel Diameter | Bolt Circle | "B" MinimumFlangeDiameter | Torque Used in Mounting Ft. Lbs. | Minimum Hole Size Dimensions. (8 holes) (holes equally spaced) |
16 | 6 1/2 | 8 7/8 | 30-40 | All mounting holes shall be 17/32" inside diameter, with a fiber bushing in place, not to exceed 21/32" outside diameter. |
20 | 8 | 10 3/8 | 30-40 | |
24 | 9 5/8 | 12 | 40-60 | |
30 | 12 | 14 3/8 | 40-60 |
TABLE 18MINIMUM DIMENSIONS FOR STRAIGHT FLANGESUSED AS WHEEL SLEEVES FOR PRECISION GRINDING ONLY | ||||
Wheel Diameter | Wheel Hole Diameter | B | D | E |
MinimumOutsideDiameter ofFlange | Minimum Thickness of Flange at Bore | MinimumThickness ofFlange at Edge ofUndercut | ||
Inches | Inches | Inches | Inches | Inches |
12 to 14 | 5 | 7 | 1/2 | 7/16 |
Larger than 14 to 20 | 5 | 7 | 5/8 | 7/16 |
6 | 8 | 5/8 | 7/16 | |
8 | 10 | 5/8 | 7/16 | |
10 | 11 1/2 | 5/8 | 7/16 | |
12 | 13 1/2 | 5/8 | 7/16 | |
Larger than 20 to 30 | 8 | 10 | 3/4 | 1/2 |
10 | 11 1/2 | 3/4 | 1/2 | |
12 | 13 1/2 | 3/4 | 1/2 | |
16 | 17 1/2 | 3/4 | 1/2 | |
Larger than 30 to 42 | 12 | 13 1/2 | 3/4 | 1/2 |
16 | 17 1/2 | 3/4 | 1/2 | |
18 | 19 1/2 | 3/4 | 1/2 | |
20 | 21 1/2 | 3/4 | 1/2 | |
Larger than 42 to 60 | 16 | 20 | 1 | 3/4 |
20 | 24 | 1 | 3/4 | |
24 | 29 | 1 1/8 | 7/8 | |
Note: These flanges may be clamped together by means of a central nut, or by a series of bolts or some other equivalent means of fastening. For hole sizes smaller than shown in this table, use table 9. |
TABLE 19MINIMUM THICKNESS OF STEEL DISC WHEELS(MACHINE FACE PLATE) FOR MOUNTING ABRASIVE DISCS | |
Diameter Inches | Minimum Thickness Inches |
8 to 14 inclusive | 1/2 |
15 to 18 inclusive | 5/8 |
19 to 26 inclusive | 3/4 |
27 to 36 inclusive | 7/8 |
37 to 40 inclusive | 1 |
41 to 72 inclusive | 1 1/8 |
TABLE 20MINIMUM THICKNESS OF STEEL DISC WHEELSFOR MACHINES USING PLATE MOUNTED WHEELS HAVING THIN MOUNTINGPLATES | |
Abrasive Disc Diameter D (Inches) | Minimum Thickness Pt (Inches) |
12 and smaller | 3/8 |
14 to 16 inclusive | 1/2 |
17 to 18 inclusive | 5/8 |
19 to 26 inclusive | 3/4 |
27 to 36 inclusive | 7/8 |
TABLE 22 WHEEL MANUFACUTERS TESTING SPEEDS | ||
Class of Wheel | Operating Speed Surface Feet Per Minute | Minimum Test Factor* |
Cutting-off Wheels | All speeds | 1.20 |
All Bonds and Wheel Types (Except Cutting-off Wheels) | Up to 5,000 | 1.25 |
All Bonds and Wheel Types (Except Cutting-off wheels) | Faster than 5,000 | 1.50 |
* Actual operating speed shall be multiplied by this test factor to establish minimum speed at which wheels shall be tested by the wheel manufacturer. |
Mich. Admin. Code R. 408.10199