WACKER CHEMIE AGDownload PDFPatent Trials and Appeals BoardFeb 20, 202014771421 - (D) (P.T.A.B. Feb. 20, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/771,421 08/28/2015 Matthias VIETZ WASN0218PUSA 5837 22045 7590 02/20/2020 Brooks Kushman 1000 Town Center 22nd Floor Southfield, MI 48075 EXAMINER HIBBERT-COPELAND, MARY CATHERINE ART UNIT PAPER NUMBER 3731 NOTIFICATION DATE DELIVERY MODE 02/20/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): docketing@brookskushman.com kdilucia@brookskushman.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte MATTHIAS VIETZ and WERNER LAZARUS Appeal 2019-004785 Application 14/771,421 Technology Center 3700 ____________ Before MICHAEL L. HOELTER, LISA M. GUIJT, and LEE L. STEPINA, Administrative Patent Judges. HOELTER, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 12–22. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as “Wacker Chemie AG.” Appeal Br. 1. Appeal 2019-004785 Application 14/771,421 2 CLAIMED SUBJECT MATTER The disclosed subject matter “relates to a method for packing polysilicon chunks.” Spec. 1:17–18. Method claim 12 is the sole independent claim, is illustrative of the claims on appeal, and is reproduced below. 12. A method for packing polysilicon chunks, comprising providing an amount of polysilicon chunks, taking a multiplicity of portions from the amount of polysilicon chunks by means of grabs, shovels, vessels, or manually, and weighing the portions individually, optionally classifying the portions of polysilicon chunks by size classes, wherein the portions taken and weighed are conducted into a buffer store comprising a multitude of buffer vessels, in such a way that the buffer vessels each contain a weighed portion of polysilicon chunks, defining a target weight for the silicon chunks to be packed in a plastic bag, combining the total of polysilicon chunks contained at least 4 buffer vessels from the multitude of buffer vessels which have a total weight closest to the target weight, introducing the polysilicon chunks of the at least 4 buffer vessels into a plastic bag and closing the plastic bag, wherein, based on the total weight of the at least 4 portions contained in the buffer vessels, less than 0.5% of fine material forms, the fine material comprising particles which can be sieved off by means of a mesh screen having a mesh size of 8 mm (square meshes) from the total amount of chunks of size 20 to 200 mm combined from the at least 4 buffer vessels. EVIDENCE Name Reference Date Zeyer et al. (“Zeyer”) US 6,127,635 Oct. 3, 2000 Flottmann et al. (“Flottmann”) US 6,375,011 B1 Apr. 23, 2002 Holzlwimmer et al. (“Holzlwimmer”) US 2005/0034430 A1 Feb. 17, 2005 Wochner et al. US 2010/0154357 A1 June 24, 2010 Appeal 2019-004785 Application 14/771,421 3 (“Wochner”) REJECTIONS Claims 12–20 are rejected under pre-AIA 35 U.S.C. § 103(a) as unpatentable over Holzlwimmer, Zeyer, and Flottmann. Claims 21 and 22 are rejected under pre-AIA 35 U.S.C. § 103(a) as unpatentable over Holzlwimmer, Zeyer, Flottmann, and Wochner.2 ANALYSIS The rejection of claims 12–20 as unpatentable over Holzlwimmer, Zeyer, and Flottmann Appellant addresses claims 12–20 together, but also presents separate arguments for each of claims 13 and 17. See Appeal Br. 4–10. We select claims 12, 13, and 17 for review, with the remaining claims standing or falling with their respective parent claim. See 37 C.F.R. § 41.37(c)(1)(iv). Claim Construction Sole independent claim 12 includes the step of “optionally classifying the portions of polysilicon chunks by size classes.” We understand that, by use of the term “optionally,” Appellant intends to recite a claim that reads on a narrower method that includes the step of the classification of chunks by size classes, and also a broader method which does not include the step of such classification by size classes.3 2 The Examiner only lists claim 21 in the heading of this rejection, but the body of the rejection also addresses claim 22. See Final Act. 6. We thus understand this omission in the heading as an inadvertent error. 3 See Upsher-Smith Labs., Inc. v. Pamlab, L.L.C., 412 F.3d 1319, 1322 (Fed. Cir. 2005) (“The European Application’s ‘optional inclusion’ of antioxidants Appeal 2019-004785 Application 14/771,421 4 Additionally, claim 12 includes the step of “combining the total of polysilicon chunks contained at least 4 buffer vessels . . . .” We understand this phrase as meaning, “combining the total of polysilicon chunks contained [in] at least 4 buffer vessels . . . .” Emphasis added. Our understanding is supported by Appellant’s Specification. See, e.g., Spec. 9:25–29 (“the portions are preferably conducted into a buffer store” and “a multitude of buffer vessels each containing a portion of polysilicon chunks” (emphasis added)). Claim 13 recites “wherein the portions of the polysilicon chunks comprise a plurality of polysilicon chunks or individual polysilicon chunks.” Appeal Br. (Claims App. 1). We discern no difference between “a plurality” of chunks and “individual” chunks (and we can glean no assistance from Appellant’s Specification in this matter). In other words, “individual polysilicon chunks” means there is more than one chunk of polysilicon, which is another way of reciting “a plurality of polysilicon chunks.” Should further prosecution of this application ensue, we recommend these issues be addressed and clarified, if our construction of the claims supra is other than intended by Appellant. Claim 12 The Examiner primarily relies on Holzlwimmer for disclosing many of the recited limitations, including the packaging of polysilicon chunks. Final Act. 3; see also Ans. 7 (“Holzlwimmer teaches separating polysilicon into individual bags”). The Examiner additionally relies on Zeyer for disclosing multiple buffer vessels, and on Flottman for disclosing the sieving teaches vitamin supplement compositions that both do and do not contain antioxidants.”). Appeal 2019-004785 Application 14/771,421 5 of silicon fragments into different sizes. See Final Act. 3–4. The Examiner provides reasons for their combinations. See Final Act. 3, 4. Appellant initially addresses Holzlwimmer and identifies many limitations (see Appeal Br. 5) that the Examiner either relied on other references for teaching, or which the Examiner relied on Holzlwimmer in combination with another for teaching. Hence, Appellant’s arguments addressing Holzlwimmer individually as not disclosing these recited limitations is not persuasive of Examiner error.4 Appellant also argues that “‘classifying’ is not discussed in Holzlwimmer, and weighing chunks in a hopper has absolutely nothing to do with classifying.” Appeal Br. 5; see also Reply Br. 2, 3. However, the Examiner also referenced Flottmann as teaching “a flat mesh sieve to separate silicon fragments” (Final Act. 4) and thereafter states that Flottmann, alternatively, discloses “separating by size class.” Ans. 7; see also Flottmann 3:29–32 (discussing classification by grades “depending on the size of the passage openings” the particles pass through). Accordingly, Appellant’s focus on Holzlwimmer on this point (and lacking any similar discussion regarding the teachings of Flottmann), as well as Appellant’s contentions regarding the optional recitation to size classification (see above), are not persuasive of Examiner error. Appellant further states, “Holzlwimmer does not disclose any buffer vessels whatsoever.” Appeal Br. 6; see also Reply Br. 3. As expressed above, however, the Examiner additionally relied on Zeyer for teaching 4 Nonobviousness cannot be established by attacking the references individually when the rejection is predicated upon a combination of prior art disclosures. See In re Merck & Co., 800 F.2d 1091, 1097 (Fed. Cir. 1986). Appeal 2019-004785 Application 14/771,421 6 multiple vessels, and specifically referenced hoppers W1–W10 disclosed therein “which are interpreted as buffer vessels.” Final Act. 3; see also Ans. 8, Zeyer Abstract and Figures. Appellant appears to agree with the Examiner’s assessment of Zeyer’s multiple vessels stating “[a]s far as it goes, this is correct.” Appeal Br. 6. Regardless, Appellant asserts that the “multihead weighers such as those of Zeyer are not satisfactory for packaging polysilicon, since such devices would produce an inordinate amount of fines.” Reply Br. 3. However, as expressed above, the Examiner relies on Holzlwimmer for packaging purposes, and on Zeyer for disclosing the use of multiple buffer vessels during product handling. See Final Act. 3; Ans. 7, 8. As such, Appellant’s contentions regarding Examiner error due to a lack of any teaching of multiple buffer vessels are not persuasive. Regarding the production of “an inordinate amount of fines” (Reply Br. 3), Appellant explains “that multihead weighers of the kind disclosed by Zeyer are not suitable for packaging polysilicon, as a large amount of fines would be produced during the packaging process.” Appeal Br. 6; see also Reply Br. 3. Appellant, however, seems to understand that “[t]he Examiner cites Flottmann for this purpose” yet, “Flottmann does not even mention fines produced during packaging.” Appeal Br. 6, 7; see also Reply Br. 5, 6. Appellant appears to not fully understand the Examiner’s rejection, which relies on a combination of references for disclosing the recited limitations. See Final Act. 3–4. All three references disclose the conveyance of silicon particles. Holzlwimmer teaches, according to the Examiner and during conveyance, “multiple fragments being weighted and bagged” and also “defining a target weight for the silicon chunks (2) to be packed in a plastic bag (8).” Final Act. 3; see also Holzlwimmer ¶ 39, Ans. Appeal 2019-004785 Application 14/771,421 7 7. “Zeyer teaches buffering portions of product and combining combinations of each weighed portion to form a single combined item; col. 1 line 30–col. 2 line 42.” Final Act. 3. Flottmann teaches size classification during conveyance. See Flottmann generally, Ans. 7. Thus, Flottmann’s silence regarding any “packaging” of the conveyed and classified particles is not fatal, as this “packaging” recitation is clearly disclosed by Holzlwimmer (and Zeyer to some degree). Appellant further argues, “the deflection plate of Holzlwimmer is incapable of reducing the amount of fines generated during packaging to the claimed amount.” Reply Br. 4. However, the Examiner relies on Flottmann for achieving the recited amount of fines. See Final Act. 4. It is further noted that Holzlwimmer teaches that “[t]he drop height of the silicon is minimized by deflection plates 5 adjacent to the hopper, so that undesired recomminution of the silicon does not take place.” Holzlwimmer ¶ 39. Appellant also states, “[t]he benefit of the present invention is that no further sieving process to remove fines is necessary, as virtually no additional fines are produced during the packaging process.” Appeal Br. 8. The rejection, however, is not directed to a combination that may require additional or “further sieving” during packaging. Instead, the Examiner clearly states that it would have been obvious “to modify the conveyor channel 1 [of Holzlwimmer] with the sieving as taught by Flottman[n].” Final Act. 4 (emphasis added). To be clear, Holzlwimmer’s conveyor channel 1 is depicted upstream the packaging operation. See Holzlwimmer Fig. 1. The Examiner further states, “the sieving process of Flottmann as part of the packing process reduces the amount of fine material formation in Appeal 2019-004785 Application 14/771,421 8 the final bag.” Ans. 10. Thus the Examiner is incorporating Flottmann’s sieving process into Holzlwimmer’s conveyance and packaging operation. Appellant additionally argues “the Office has employed Appellant’s own claims and Specification as a template” and “[t]he Office has given no reason why” a skilled person would combine Zeyer with Holzlwimmer. Reply Br. 4. However, neither of these contentions are persuasive in view of the discussion above. Accordingly, and based on the record presented, we are not persuaded of Examiner error. We sustain the Examiner’s rejection of claim 12, and dependent claims 14, 16, and 18–20, as being unpatentable over Holzlwimmer, Zeyer, and Flottmann. Claim 13 As best we understand claim 13 (see above), this claim recites a multitude of individual polysilicon chunks. Appellant states, “Appellant is unable to find any such disclosure” in Holzlwimmer and, as support, Appellant replicates Holzlwimmer Paragraph 38 which references “FIG. 1” therein. Appeal Br. 9. To be clear, Figure 1 of Holzlwimmer illustrates a multiplicity of individual items identified as reference numeral 2, which are described as “polysilicon fragments 2.” Holzlwimmer ¶ 23. The Examiner states, “Holzlwimmer discloses polysilicon fragments 2, this is interpreted as at least several polysilicon chunks.” Ans. 10. Appellant, however, contends, “[a]s can be seen, the disclosure to which the Examiner refers does not exist.” Appeal Br. 10. Appellant’s contention that the disclosure of a multitude of chunks is not disclosed, or does not exist, and that “Appellant is unable to find any such disclosure,” is not persuasive in view of the teachings of Holzlwimmer Appeal 2019-004785 Application 14/771,421 9 above. Appeal Br. 9. Accordingly, we sustain the Examiner’s rejection of claim 13, and claim 15 which depends therefrom, as being obvious over Holzlwimmer, Zeyer, and Flottmann. Claim 17 Claim 17 depends from claim 12 and additionally recites a conveying stream that “is controlled by a result from the weighing or classifying unit.”5 Appeal Br. (Claims App. 2). Appellant contends from a review of Paragraph 39 of Holzlwimmer (cited by the Examiner) that “[t]here is no disclosure of controlling a conveying stream whatsoever.” Appeal Br. 10. Appellant’s contention is not well founded. Paragraph 39 of Holzlwimmer states, “[t]he weighting device [3] controls the filling level of a hopper 4 with polysilicon fragments 2.” See also Ans. 11 (the “cited conveyor 1 conveys a stream of polysilicon chunks 2 into the weighing hopper 4”). Hence, contrary to Appellant’s assertion, Holzlwimmer discloses a conveying stream (see Holzlwimmer Fig. 1) that is controlled by weighting device 3. In view of this, we are not persuaded of Examiner error. We sustain the Examiner’s rejection of claim 17 as being obvious over Holzlwimmer, Zeyer, and Flottmann. In summation, we sustain the Examiner’s rejection of claims 12–20 in view of Holzlwimmer, Zeyer, and Flottmann. The rejection of claims 21 and 22 as unpatentable over Holzlwimmer, Zeyer, Flottmann, and Wochner 5 Parent claim 12 recites the step of “weighing” and “optionally classifying,” but there is no antecedent basis for “the weighting or classifying unit” recited in dependent claim 17. Appeal 2019-004785 Application 14/771,421 10 Appellant’s sole contention regarding the rejection of claim 21 is that none of cited references, either alone or in combination, “teach or suggest the subject matter of claim 12,” from which claim 21 depends. Appeal Br. 10. In view of our analysis above regarding claim 12, this contention is not persuasive of Examiner error. We sustain the Examiner’s rejection of claim 21 as being obvious over Holzlwimmer, Zeyer, Flottmann, and Wochner. Claim 22 recites, “wherein the deviation of the weight of polysilicon chunks in the plastic bag is within ± 1 weight percent relative to the target weight.” Appeal Br. (Claims App. 2). The Examiner relies on Wochner for teaching the recited weight tolerance range. See Final Act. 6 (referencing Wochner ¶ 3). Appellant, after replicating Paragraph 3 of Wochner, states, “this paragraph merely states the industry accepted tolerance” (which we note is within the recited range). Appeal Br. 11. Appellant continues, “Wochner does not say how such a tolerance can be achieved” and that “no previously known packaging method could achieve this tolerance without manual intervention.” 6 Appeal Br. 11. Paragraph 3 of Wochner states that polysilicon material “usually has to be packaged” and “is usually supplied in bags” that meet industry standards, and also provides examples of same (which we note are equal to or less than the recited range). Thus, Wochner discloses that it is known to meet such standards, and Appellant provides no technical reason as to why Wochner’s disclosure is not enabled on this point. Hence, Appellant does not explain how, in view of Wochner’s disclosure, it would not have been obvious to supply polysilicon in accordance with industry standards. In 6 The Examiner notes, “the recited claim does not say how the recited tolerance is achieved either.” Ans. 11. Appeal 2019-004785 Application 14/771,421 11 other words, Appellant does not explain how the limitation, “wherein the deviation of the weight of polysilicon chunks in the plastic bag is within ± 1 weight percent relative to the target weight” would not have been obvious in view of Wochner. We sustain the Examiner’s rejection of claim 22 as being obvious over Holzlwimmer, Zeyer, Flottmann, and Wochner. CONCLUSION In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 12–20 103(a) Holzlwimmer, Zeyer, Flottmann 12–20 21, 22 103(a) Holzlwimmer, Zeyer, Flottmann, Wochner 21, 22 Overall Outcome 12–22 No period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation