SEMICONDUCTOR COMPONENTS INDUSTRIES, LLCDownload PDFPatent Trials and Appeals BoardApr 30, 202015230179 - (D) (P.T.A.B. Apr. 30, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/230,179 08/05/2016 Soon Wei WANG ONS02044US 5044 132194 7590 04/30/2020 SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC (AS) 5005 E. McDowell Road Maildrop A700 Phoenix, AZ 85008 EXAMINER KIM, SU C ART UNIT PAPER NUMBER 2899 NOTIFICATION DATE DELIVERY MODE 04/30/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): ipdocket@iptech.law patents@onsemi.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte SOON WEI WANG, HOW KIAT LIEW, and JOSE FELIXMINIA PALAGUD, JR. Appeal 2019-003752 Application 15/230,179 Technology Center 2800 Before JAMES C. HOUSEL, DONNA M. PRAISS, and BRIAN D. RANGE, Administrative Patent Judges. HOUSEL, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1–3 and 5–7 under 35 U.S.C. § 102(a)(1) as anticipated by Lin (US 2013/0256733 A1, pub. Oct. 03, 2013), and claims 4 and 8 under 35 U.S.C. § 103 as unpatentable over Lin. We have jurisdiction under 35 U.S.C. § 6(b). 1 We use the word Appellant to refer to “applicant” as defined in 37 C.F.R. § 1.42(a). Appellant identifies the real party in interest as Semiconductor Components Industries, LLC. Appeal Brief (“Appeal Br.”) filed November 13, 2018, at 3. Appeal 2019-003752 Application 15/230,179 2 We REVERSE. CLAIMED SUBJECT MATTER The invention relates to semiconductor packages, such as quad flat no leads and dual flat no leads packages. Spec. ¶ 1. Appellant discloses that such packages conventionally have bottom leads that are flush with the edges of the package and are designed to be directly solderable to a motherboard or other circuit board. Id. ¶ 2. In addition, these packages are singulated, for example, by sawing, which serves to separate the package leads from the remainder of the lead frame. Id. According to Appellant, smaller conventional package designs may be constrained because space must be made available in the package corners and edges to provide space to keep the leads from dropping off during singulation. Id. ¶ 36. The claims are directed to semiconductor packages comprising a lead frame having a lead on a package corner (claim 1) or on a package edge (claim 5), wherein these leads are not offset from the corner or edge through mold compound. Spec. ¶ 40. Each of these leads has a half etch on a first portion which extends internally into the package to create a mechanical mold compound lock between the lead and the mold compound and a half etch on a second portion which is positioned on two package edges (corner lead) or on one package edge. Id. In addition, the first portion does not contact, and the second portion contacts, a mounting surface of the package. Id.; claims 1 and 5. Appellant discloses that, unlike conventional designs, the inventive leads do not drop off upon singulation. Spec. ¶ 43. Claim 1, reproduced below from the Claims Appendix of the Appeal Brief, is illustrative of the claimed subject matter: Appeal 2019-003752 Application 15/230,179 3 1. A semiconductor package comprising: a lead frame comprising at least one corner lead, the at least one corner lead positioned where two outer edges of the package meet, and the at least one corner lead having a half etch on a first portion of the lead and a half etch on a second portion of the lead; wherein the first portion extends internally into the package to create a mechanical mold compound lock between a mold compound of the package and the lead; wherein the second portion is located on at least one of the two outer edges of the package; wherein the second portion is a portion of the at least one corner lead that contacts a mounting surface of the semiconductor package; and wherein the mounting surface extends to at least one of the two outer edges of the package. Independent claim 5 recites a similar semiconductor package comprising a lead frame, but differs from claim 1 in that the lead frame comprises at least one lead located on an outer edge of the package. OPINION Anticipation Rejection A reference anticipates a claim if it “disclose[s] each and every element of the claimed invention, whether it does so explicitly or inherently.” In re Gleave, 560 F.3d 1331, 1334 (Fed. Cir. 2009) (citation omitted). The elements “must be arranged or combined in the same way as in the claim.” Id. (internal quotes and citation omitted). Appeal 2019-003752 Application 15/230,179 4 Claim 1 The Examiner finds that Lin anticipates claim 1, and in particular that Lin’s lead frames 11, 12 define a corner lead that is positioned where two outer edges of the package meet. Ans. 4, 7–8. The Examiner finds that lead frames 11, 12 comprise at least one corner lead having at least some portion covering two corners where two outer edges of the package meet. Id. In this regard, the Examiner finds that Lin’s lead frames each have corners where five outer edges meet. Id. at 8 (referring to an annotated reproduction of Lin’s Fig. 2). Appellant argues, inter alia, that Lin fails to teach a semiconductor package whose lead frame includes a corner lead positioned where two outer edges of the package meet. Appeal Br. 9–10. Appellant contends that although Lin’s lead frames have corners, these corners do not define at least one corner positioned where two outer edges of the package meet. Reply Br. 2–3. We find Appellant’s interpretation of Lin’s structure persuasive. A careful review of Lin reveals that Lin’s lead frames 11, 12 are spaced from the package corners by mold compound. See Lin Figs. 2–4. Lin does define leads 119, 129 which extend to the side surfaces of the package, but these leads are not positioned where two outer edges of the package meet as required by claim 1. Lin’s five outer edges identified by the Examiner are package edges, but no part of the lead frames are positioned on any of these edges. Instead, each of the edges of Lin’s package corners are defined by mold compound, rather than by any portion of the lead frames. As such, the Examiner erred in interpreting Lin’s lead frames 11, 12 as comprising at least one corner lead as required by claim 1. Accordingly, we cannot sustain Appeal 2019-003752 Application 15/230,179 5 the Examiner’s anticipation rejection of claim 1, or dependent claims 2 and 3, by Lin. Claim 5 Similarly to claim 1, the Examiner finds that Lin’s lead frames 11, 12 define a corner lead that is positioned where two outer edges of the package meet. Ans. 4–5, 11–12. The Examiner finds that lead frames 11, 12 comprise at least one lead located on an outer edge of the package. Id. In this regard, the Examiner finds that Lin’s lead frames each have corners where five outer edges meet. Id. at 12 (referring to an annotated reproduction of Lin’s Fig. 2). Appellant argues, inter alia, that Lin fails to teach a semiconductor package whose lead frame includes a lead located on an outer edge of the package. Appeal Br. 15–16. Appellant contends that although Lin’s lead frames have tie bars (i.e., leads 119, 129) extending to an outer surface of the package and a bottom portion extending to a bottom surface of the package, neither these tie bars nor bottom portion define a lead located on an outer edge of the package. Id. In this regard, Appellant urges that Lin’s lead frames are encased in the mold compound of the package thereby preventing them from being located at an outer edge of the package. Reply Br. 8. Again, we find Appellant’s interpretation of Lin’s structure persuasive. A careful review of Lin reveals that Lin’s lead frames 11, 12 are spaced from the package edges by mold compound. See Lin Figs. 2–4A. Lin does define leads 119, 129 which extend to the side surfaces of the package, but these leads are not located at an outer edge of the package as required by claim 5. Lin’s five outer edges identified by the Examiner are package edges, but no part of the lead frames are positioned on any of these edges. Instead, each of the edges of Lin’s package are defined by mold compound, Appeal 2019-003752 Application 15/230,179 6 rather than by any portion of the lead frames. As such, the Examiner erred in interpreting Lin’s lead frames 11, 12 as comprising at least one lead located at an outer edge of the package as required by claim 5. Accordingly, we cannot sustain the Examiner’s anticipation rejection of claim 5, or dependent claims 6 and 7, by Lin. Obviousness Rejection The Examiner rejects claims 4 and 8 under 35 U.S.C. § 103 as unpatentable over Lin. Ans. 6. The Examiner relies on the same erroneous interpretations of Lin as in the anticipation rejection. See id. Accordingly, for the same reasons given above, we likewise cannot sustain the Examiner’s obviousness rejection of claims 4 and 8 over Lin. CONCLUSION The Examiner’s decision to reject claims 1–3 and 5–7 under 35 U.S.C. § 102(a)(1) as anticipated by, and claims 4 and 8 under 35 U.S.C. § 103 as unpatentable over, Lin is reversed. DECISION SUMMARY In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–3, 5–7 102(a)(1) Lin 1–3, 5–7 4, 8 103 Lin 4, 8 Overall Outcome 1–8 REVERSED Copy with citationCopy as parenthetical citation