Schuhmann, Michael et al.Download PDFPatent Trials and Appeals BoardApr 27, 202014240268 - (D) (P.T.A.B. Apr. 27, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/240,268 06/16/2014 Michael Schuhmann 109058.66331US 2118 23911 7590 04/27/2020 CROWELL & MORING LLP INTELLECTUAL PROPERTY GROUP P.O. BOX 14300 WASHINGTON, DC 20044-4300 EXAMINER PATTERSON, MARC A ART UNIT PAPER NUMBER 1782 NOTIFICATION DATE DELIVERY MODE 04/27/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): edocket@crowell.com mloren@crowell.com tche@crowell.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte MICHAEL SCHUHMANN, HENRIK HUMMEL, and ROLAND KELM Appeal 2019-003732 Application 14/240,268 Technology Center 1700 Before ADRIENE LEPIANE HANLON, CATHERINE Q. TIMM, and JAMES C. HOUSEL, Administrative Patent Judges. HOUSEL, Administrative Patent Judge. DECISION ON APPEAL1 STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant2 appeals from the Examiner’s decision to reject claims 1, 3, and 5–24, which constitute all the claims pending in this application. We have jurisdiction under 35 U.S.C. § 6(b). 1 An oral hearing was conducted on April 3, 2020. A copy of the hearing transcript will be made of record upon its availability. 2 We use the word Appellant to refer to “applicant” as defined in 37 C.F.R. § 1.42(a). Appellant identifies the real party in interest as Infiana Germany GmbH & Co. KG. Appeal Brief (“Appeal Br.”) filed October 16, 2018, 1. Appeal 2019-003732 Application 14/240,268 2 We AFFIRM. CLAIMED SUBJECT MATTER The claims are directed to a multilayer film capable of linear tear propagation. Spec. 1, Title. The multilayer film comprises a sequence of three layers each based on at least one low-density polyethylene (“LDPE”) with a density in the range from 0.915–0.930 g/cm3. Id. ¶ 2. The first and third layers may be independently either this LDPE or a mixture of this LDPE with at least one non-cyclic C2–C6 olefin homo- or co-polymer which differs from the LDPE, while the second layer comprises a mixture of this LDPE and at least one cycloolefin copolymer. Id. Appellant discloses that the tear propagation force of this multilayer film both in the machine direction and perpendicular to the machine direction (“transverse direction”) is at most 1000 mN for film thickness of 60 µm. Id. In addition, Appellant discloses that the ratio of the tear propagation force in the machine direction to the tear propagation force in the transverse direction for this multilayer film is from 2:1 to 1:2, and more preferably from 1.5:1 to 1:1.5. Id. ¶ 18. Sole independent claim 1, reproduced below from the Claims Appendix to the Appeal Brief, is illustrative of the claimed subject matter: 1. A multilayer film comprising a layer sequence of: (a) a layer (a) based on at least one low-density polyethylene (LDPE) with a density in the range from 0.915 to 0.930 g/cm3 or a mixture of (α) at least one low-density polyethylene (LDPE) with a density in the range from 0.915 to 0.930 g/cm3 and of (β) at least one noncyclic C2-C6 olefin homo- or copolymer which differs from polyethylene component (α), (b) a layer (b) based on a mixture of at least one low- density polyethylene (LDPE) with a density in the range from Appeal 2019-003732 Application 14/240,268 3 0.915 to 0.930 g/cm3 and at least one cycloolefin copolymer, and (c) a layer (c) based on at least one low-density polyethylene (LDPE) with a density in the range from 0.915 to 0.930 g/cm3 or a mixture of (α) at least one low-density polyethylene (LDPE) with a density in the range from 0.915 to 0.930 g/cm3 and of (β) at least one noncyclic C2–C6 olefin homo- or copolymer which differs from polyethylene component (α), wherein a thickness of the layer (a) and the layer (c) is in each case from 5 μm to 25 μm and a thickness of the layer (b) is from 5 μm to 30 μm, a tear propagation force for the multilayer film determined by the Elmendorf test in accordance with DIN EN ISO 6383-2 in a machine direction and a tear propagation force for the multilayer film perpendicularly to the machine direction are at most 1000 mN, and a ratio of the tear propagation force in machine direction to the tear propagation force perpendicularly to the machine direction, is from 1.5:1 to 1:1.5, and a puncture resistance of the multilayer film is at least 50 N, determined in accordance with ASTM El54-88 part 10. REFERENCES The Examiner relies on the following prior art patent and patent application references, while Appellant relies on the following non-patent literature reference: Appeal 2019-003732 Application 14/240,268 4 Name Reference Date Sanford US 6,045,882 Apr. 04, 2000 Kunieda et al. (“Kunieda”) US 6,238,606 B1 May 29, 2001 Conrad et al. (“Conrad”) US 7,741,415 B2 June 22, 2010 Kuckertz et al. (“Kuckertz”) US 2004/0067331 A1 Apr. 08, 2004 Niepelt US 2004/0067382 A1 Apr. 08, 2004 Summers et al. (“Summers”) GB 2 397 065 A July 14, 2004 Zhang et al. (“Zhang”) Oriented Structure and Anisotropy Properties of Polymer Blown Films: HDPE, LLDPE and LDPE, POLYMER 45 (2004), 217–29 2004 REJECTIONS The Examiner maintains, and Appellant requests our review of, the following rejections under 35 U.S.C. § 103(a): 1. Claims 1, 3, 5, 7–13, 15, 16, 19, and 20 as unpatentable over Summers as evidenced by Sanford; 2. Claim 6 as unpatentable over Summers as evidenced by Sanford, and further in view of Conrad; 3. Claims 14 and 17 as unpatentable over Summers as evidenced by Sanford, and further in view of Niepelt; 4. Claim 18 as unpatentable over Summers as evidenced by Sanford, and further in view of Kunieda; and Appeal 2019-003732 Application 14/240,268 5 5. Claims 21–24 as unpatentable over Summers as evidenced by Sanford, and further in view of Kuckertz. OPINION Appellant argues all the rejected claims as a single group, focusing on the rejection of claim 1 over Summers and Sandford. Appeal Br. 5–16. In accordance with 37 C.F.R. § 41.37(c)(1)(iv), we select independent claim 1 as representative, and dependent claims 3 and 5–24 stand or fall with claim 1. With respect to claim 1, the Examiner finds that Summers discloses a multilayer film comprising a core layer sandwiched between two outer layers, the core layer comprising a blend of polyethylene and a cycloolefin copolymer, and the outer layers include polyethylene, wherein the polyethylene is selected from a group that includes LDPE. Ans. 3. The Examiner further finds that Summers fails to disclose that the LDPE has a density of 0.915–0.930 g/cm3, but finds that Sanford teaches that LDPE has this density.3 Id. at 4. The Examiner finds that this film, made with the same materials including LDPE as recited in claim 1, would have been expected to have a puncture resistance of at least 50 N, tear propagation forces in the machine and transverse directions of at most 1000 mN, and a ratio of tear propagation forces in the machine direction to the transverse direction between 1.5:1 and 1:1.5. Id. at 3 and 4. In addition, the Examiner concludes that it would have been obvious to have selected LDPE as the polyethylene 3 Although the Examiner finds that Summers fails to disclose that the density of LDPE is 0.915–0.930 g/cm3, we note that Summers actually teaches that the polyethylene used may have densities from 0.915–0.935 g/cm3. Summers 3. Thus, the rejection need not rely on Sanford. Appeal 2019-003732 Application 14/240,268 6 component of Summers’ film because Summers teaches that LDPE may be selected from a group of polyethylene components. Id. Appellant argues that Summers discloses a relatively thick multilayer film, up to 145 µm, having a tear resistance in one direction that is much larger than in a transverse direction, as well as a low puncture resistance. Appeal Br. 5. Appellant contends that Summers teaches essentially the entire genus of polyethylenes as suitable for its film, although conceding that Summers explicitly lists LDPE in this group. Id. at 5–6. Appellant urges that Summers only provides examples using linear low-density polyethylene (“LLDPE”) and linear medium-density polyethylene (“LMDPE”). Id. Appellant asserts that Sanford teaches multilayer films having copolymers of ethylene and at least one C3–C10 α-olefin with a density of less than 0.915 g/cm3, and only discusses the density and branching characteristics of LDPE. Id. at 6. Appellant further asserts that Sanford does not discuss tear propagation force or puncture resistance, nor identify any properties of LDPE that are different from other polyethylenes. Id. Therefore, Appellant contends that the Examiner’s obviousness conclusion is both inconsistent with Summers’ and Sanford’s teachings and without substantive support. Id. at 8. Indeed, Appellant argues that there is nothing in Summers or Sanford that suggests that tear propagation forces could or should be similar in both directions, nor that the use of LDPE would somehow result in substantially different properties than displayed for other polyethylenes. Id. at 9. Appellant additionally argues that Summers fails to suggest that a multilayer film having a thickness in the range recited in claim 1 would have a puncture resistance of at least 50 N. Appeal Br. 11. Appellant notes that Summers teaches only a single example having a puncture resistance over 50 Appeal 2019-003732 Application 14/240,268 7 N, but for a film thickness of 126 µm. Id. Appellant directs attention to a Wikipedia cite for LLDPE in support of an assertion that one would expect LDPE to have a lower puncture resistance than LLDPE. Id. at 11–12. Appellant contends that “it was therefore unexpected and surprising that the multilayer films of the present invention showed a puncture resistance of at least 50 N despite having at a maximum thickness of 80 μm.” Id. at 12. Moreover, Appellant asserts that Zhang shows that LDPE and LLPDE behave completely differently with respect to tear resistance and that it not only would be difficult to predict the tear resistance of LDPE from LLDPE’s tear behavior, but it would be even more difficult to predict the tear resistance of mixtures of cycloolefin copolymer with LLDPE or LDPE. Appeal Br. 10. As such, Appellant argues that Summers does not support the Examiner’s obviousness position with regard to substituting LDPE for LLDPE or LMDPE to obtain the film properties recited in claim 1. Id. Essentially, Appellant argues that those of ordinary skill in the art, “seeking to develop a film with the present invention’s tear strength and propagation characteristics, thinness and puncture resistance, would not have selected LDPE simply because this species was mentioned in passing in Summer’s general description of the material genus.” Appeal Br. 13 (footnote omitted). Instead, Appellant contends that those of ordinary skill in the art would have understood that the concept that all polyethylenes are fungible is not correct, given that it was known in the art that LDPE, LLDPE, and LMDPE do not behave the same in every application. Id. As such, Appellant contends that the properties recited in claim 1 are unpredictable and unexpected. Appeal 2019-003732 Application 14/240,268 8 Appellant’s arguments are not persuasive of reversible error because they mischaracterize the basis of the rejection and, on this record, there is insufficient support for unexpected results. We emphasize that Summers itself suggests the interchangeability of LDPE and LLDPE in the multilayer film. As such, Summers’ disclosure, not Appellant’s, is the basis for the rejection. Further, the motivation for utilizing LDPE, which Summers clearly teaches as an alternative, need not be the same as Appellant’s. See KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398 (2007) (“In determining whether the subject matter of a patent claim is obvious, neither the particular motivation nor the avowed purpose of the patentee controls. What matters is the objective reach of the claim. If the claim extends to what is obvious, it is invalid under § 103.”). Appellant has not established that it would have been beyond the ordinary skill in the art to follow Summers’ teaching on the use of LDPE to produce a multilayer film as recited in claim 1. Nor has Appellant provided evidence that the properties recited in claim 1 are unexpected. To demonstrate unexpected results, Appellant must show that any difference would not have been expected by one skilled in the art at the time of invention. See In re Freeman, 474 F.2d 1318, 1324 (CCPA 1973) (an applicant must show “that the difference actually obtained would not have been expected by one skilled in the art at the time of invention”). Attorney argument does not suffice. See In re De Blauwe, 736 F.2d 699, 705 (Fed. Cir. 1984) (unexpected results must be established by factual evidence). In this regard, Summers discloses that tear resistance was a property of concern when preparing multilayer films from polyethylene. Moreover, Appellant’s own evidence, Zhang, teaches that it was known that a film’s Appeal 2019-003732 Application 14/240,268 9 properties are affected by the manner and conditions of the film’s manufacture. For example, although Zhang teaches that tear resistance behavior varies between LDPE, HDPE, and LLDPE, Zhang also teaches that tear resistance is one of the important properties for package application films. Zhang 218. Zhang additionally teaches that tear resistance in both the machine and transverse directions of LDPE and LLDPE films depends on the drawn-down ratio (“DDR”). Zhang 226, Table 5. Indeed, Zhang itself teaches that with an appropriate DDR, the tear resistance in both the machine and transverse directions for both LDPE and LLDPE can be made to be substantially equal and low. Id. (compare Resin LLDPE-B at a DDR of 6 and Resin LDPE at a DDR of 6). Moreover, at oral hearing, Appellant admitted that the method of making the film impacts tear propagation properties. Transcript 7:1–12 (“The method of making absolutely has an effect on the properties of any of these films.”). However, although Appellant discloses various production parameters, Appellant fails to argue, much less demonstrate, that such parameters differ from those taught in Summers and from those that would have been within the ordinary skill in the art. Similarly, although Appellant argues that Summers fails to teach a puncture resistance of at least 50 N for a film having a thickness of 15–80 µm, we note that Summers not only suggests that its blown films preferably should have a thickness of 50–80 µm, but that puncture resistances may be made comparable with analogous films lacking the cyclic olefin copolymer in the second or core layer. Summers 2:19–22 and 4:28–29. And again, we note that Appellant has not established that the recited puncture resistance property would have been unexpected to those of ordinary skill in the art. Appeal 2019-003732 Application 14/240,268 10 Accordingly, for the reasons given by the Examiner and set forth above, we sustain the Examiner’s obviousness rejection of claim 1, as well as the obviousness rejections of dependent claims 3 and 5–24. CONCLUSION The Examiner’s decision to reject claims 1, 3, and 5–24 under 35 U.S.C. § 103(a) as unpatentable over Summers as evidenced by Sanford, alone, or further in view of Conrad, Niepelt, Kunieda, or Kuckertz, is affirmed. DECISION SUMMARY In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 3, 5, 7–13, 15, 16, 19, 20 103(a) Summers, Sanford 1, 3, 5, 7–13, 15, 16, 19, 20 6 103(a) Summers, Sanford, Conrad 6 14, 17 103(a) Summers, Sanford, Niepelt 14, 17 18 103(a) Summers, Sanford, Kunieda 18 21–24 103(a) Summers, Sanford, Kuckertz 21–24 Overall Outcome 1, 3, 5–24 Appeal 2019-003732 Application 14/240,268 11 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation