Murata Manufacturing Co., Ltd.Download PDFPatent Trials and Appeals BoardSep 1, 202014988800 - (D) (P.T.A.B. Sep. 1, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/988,800 01/06/2016 Yasuaki KAINUMA 36856.3447 9348 54066 7590 09/01/2020 MURATA MANUFACTURING COMPANY, LTD. C/O KEATING & BENNETT, LLP 1800 ALEXANDER BELL DRIVE SUITE 200 RESTON, VA 20191 EXAMINER TSO, STANLEY ART UNIT PAPER NUMBER 2847 NOTIFICATION DATE DELIVERY MODE 09/01/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): JKEATING@KBIPLAW.COM cbennett@kbiplaw.com uspto@kbiplaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte YASUAKI KAINUMA, SEIJI KATSUTA, and AKIHIRO MOTOKI ____________ Appeal 2019-005534 Application 14/988,800 Technology Center 2800 ____________ Before CATHERINE Q. TIMM, BEVERLY A. FRANKLIN, and MONTÉ T. SQUIRE, Administrative Patent Judges. SQUIRE, Administrative Patent Judge. DECISION ON APPEAL1 Appellant2 appeals under 35 U.S.C. § 134(a) from the Examiner’s decision to finally reject claims 1–4, 7–13, 16, and 17.3 We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 This Decision refers to the Specification filed Jan. 6, 2016 (“Spec.”); Final Office Action dated Oct. 10, 2018 (“Final Act.”); Advisory Action dated Jan. 18, 2019 (“Advisory Act.”); Appeal Brief filed Apr. 4, 2019 (“Appeal Br.”); Examiner’s Answer dated May 16, 2019 (“Ans.”); and Reply Brief filed July 12, 2019 (“Reply Br.”). 2 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies Murata Manufacturing Co., Ltd. as the real party in interest. Appeal Br. 2. 3 Claims 5, 6, 14, and 15 are canceled. Appeal Br. 22, 23. Appeal 2019-005534 Application 14/988,800 2 CLAIMED SUBJECT MATTER The invention relates to an electronic component, which includes an electronic component body and an external electrode, and an electronic component-mounted structure. Spec. ¶ 1, Abstract. Claim 1 illustrates the subject matter on appeal and is reproduced below from the Claims Appendix to the Appeal Brief: 1. A multilayer ceramic capacitor comprising: An electronic component body including first and second principal surfaces extending along a length direction and a width direction, first and second lateral surfaces extending along a thickness direction and the length direction, and first and second end surfaces extending along the thickness direction and the width direction; a plurality of internal electrodes provided inside of the electronic component body; and an external electrode disposed on each of the first and the second end surfaces of the electronic component body, the external electrodes being electrically connected to the plurality of internal electrodes on the first and the second end surfaces; wherein the external electrodes each include: a Pd plating layer that defines an outermost layer; a Ni plating layer disposed inside the Pd plating layer; and a fired electrode layer that includes a glass component and a metal, is disposed on the electronic component body, and is disposed inside the Ni plating layer; and the Ni plating layer is partially exposed through the Pd plating layer. Appeal Br. 21 (key disputed claim language italicized and bolded) Appeal 2019-005534 Application 14/988,800 3 REFERENCES The Examiner relies on the following prior art references as evidence in rejecting the claims on appeal: Name Reference Date Andoh US 2010/0258954 A1 Oct. 14, 2010 Owaki US 2011/0018943 Al Jan. 27, 2011 Taniguchi et al. (“Taniguchi”) US 2012/0007709 Al Jan. 12, 2012 Shimizu et al. (“Shimizu”) US 2016/0073515 Al Mar. 10, 2016 REJECTIONS On appeal, the Examiner maintains (Ans. 3) the following rejections: 1. Claims 1–3, 7, and 8 are rejected under 35 U.S.C. § 103 as being unpatentable over Taniguchi in view of Andoh (“Rejection 1”). Final Act. 3. 2. Claim 4 is rejected under 35 U.S.C. § 103 as being unpatentable over Taniguchi in view of Andoh as applied to claim 1 and further in view of Shimizu (“Rejection 2”). Final Act. 7. 3. Claims 9–12, 16, and 17 are rejected under 35 U.S.C. § 103 as being unpatentable over Taniguchi in view of Andoh as applied to claim 1 and further in view of Owaki (“Rejection 3”). Final Act. 7. 4. Claim 13 is rejected under 35 U.S.C. § 103 as being unpatentable over Taniguchi in view of Andoh and Owaki as applied to claim 9 and further in view of Shimizu (“Rejection 4”). Final Act. 11. Appeal 2019-005534 Application 14/988,800 4 OPINION Rejection 1 The Examiner determines that the combination of Taniguchi and Andoh suggests an electronic component satisfying the limitations of claim 1 and concludes the combination would have rendered the claim obvious. Final Act. 3–4. Regarding “the Ni plating layer is partially exposed through the Pd plating layer” recitation of claim 1, the Examiner relies on Andoh. Id. at 4. In particular, the Examiner finds that Andoh discloses an electrode structure having a Ni layer that is partially exposed from the Pd layer via pinholes in the Pd layer. Id. at 4 (citing Andoh, Figs. 1, 5, ¶¶ 1, 71, 72). Based on the above findings, the Examiner concludes [i]t would have been obvious, to a person of ordinary skill, before the effective filing date of the claimed invention, to have considered Andoh’s pinholes in the Pd layer with Taniguchi’s capacitor since Andoh teaches that it was known that pinholes exist in a Pd plating layer which partially exposes the Ni plating layer through the Pd plating layer. Id. at 4. The Examiner further finds that “a person of ordinary skill in the art would have reasonably predicted that Ni would be exposed from Taniguchi’s Ni layer 5 through Taniguchi’s Pd layer 6 via a pinhole, caused by oxidation and diffusion.” Ans. 9 (citing Andoh ¶¶ 6, 7, 69). Appellant argues that the Examiner’s rejection should be reversed because the Examiner fails to provide an adequate reason or motivation to explain why one of ordinary skill in the art would have modified Taniguchi’s electronic component to include a Ni plating layer that is partially exposed via a pinhole through the Pd plating layer. Appeal Br. 13–14 (arguing “the Examiner has failed to provide any reason Appeal 2019-005534 Application 14/988,800 5 or motivation for why one having ordinary skill in the art would have provided a pin hole in the alleged Pd plating layer 6 of Taniguchi”); see also Reply Br. 15 (same). The weight of the evidence supports Appellant’s argument. On the record before us, we are not persuaded the Examiner provides the requisite factual basis or technical reasoning sufficient to support a conclusion that it would have been obvious to one of ordinary skill in the art to combine the teachings of Taniguchi and Andoh to arrive at the claimed multilayer ceramic capacitor. In particular, we are not persuaded the Examiner identifies persuasive evidence or provides an adequate technical reason to explain why one of ordinary skill in the art would have had reason to modify Taniguchi’s electronic component to include pinholes such that “the Ni plating layer is partially exposed through the Pd plating layer,” as recited in the claim. See KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 418 (2007) (requiring “reasoning with some rational underpinning to support the legal conclusion of obviousness”) (quoting In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006)). The Examiner’s comments at pages 8–9 of the Answer and pages 3–4 of the Final Office Action are not persuasive and do not adequately support the Examiner’s conclusion of obviousness. See In re Oetiker, 977 F.2d 1443, 1445 (Fed. Cir. 1992) (holding the examiner bears the initial burden of establishing a prima facie case of obviousness). Although paragraphs 71 and 72 of Andoh disclose that Au is deposited in proximity with the interface between P-distributed Pd layer 242 and Ni layer 241 via a pinhole in the P-distributed Pd layer and that the layer of Au deposited “can be observed,” and paragraph 69 of Andoh mentions the “existence of a slight amount of Appeal 2019-005534 Application 14/988,800 6 Ni” on the surface of the Au layer, the Examiner does not identify or direct us to any specific description or discussion in those paragraphs or elsewhere in the record sufficient to explain how or why one of ordinary skill in the art would have modified Taniguchi’s component to include a pinhole in its Pd layer (electrode layer 6). The fact that paragraphs 6 and 7 of Andoh describe an embodiment of an electrode having a Pd layer (layer 942) and a Ni layer (layer 941) where the Ni is diffused through the Pd layer, without more, does not suggest or explain why one of ordinary skill in the art would have had reason to modify Taniguchi’s electrode layer 6 to include any pinholes through which Taniguchi’s Ni layer (electrode layer 5) is partially exposed. The Examiner’s assertions that “it was known that pinholes exist in a Pd plating layer which partially exposes the Ni plating layer through the Pd plating layer” (Final Act. 4) and “a person of ordinary skill in the art would have reasonably predicted that Ni would be exposed from Taniguchi’s Ni layer 5 through Taniguchi’s Pd layer 6 via pinhole” (Ans. 9) are not persuasive and do not adequately support the Examiner’s obviousness conclusion because they do not meaningfully address Appellant’s principal argument that the Examiner’s rejection fails to adequately explain why one of ordinary skill in the art would have had any reason or motivation to modify Taniguchi’s electrode layer 6 to include any pinholes, as the Examiner contends. Contrary to what the Examiner’s rejection seems to imply, the fact that it may have been known or technically possible to modify Taniguchi’s electrode layer 6 to include pinholes that would partially expose Taniguchi’s electrode layer 5, without more, does not necessarily mean or suggest it would have been obvious to one of ordinary skill in the art to do so. See Appeal 2019-005534 Application 14/988,800 7 Belden Inc. v. Berk–Tek LLC, 805 F.3d 1064, 1073 (Fed. Cir. 2015) (“[O]bviousness concerns whether a skilled artisan not only could have made but would have been motivated to make the combinations or modifications of prior art to arrive at the claimed invention.”). We, therefore, do not sustain the Examiner’s rejection of claim 1. Because claims 2, 3, 7, and 8 depend from claim 1, we also do not sustain the Examiner’s rejection of those claims. Accordingly, we reverse the Examiner’s rejection of claims 1–3, 7, and 8 under 35 U.S.C. § 103 as obvious over Taniguchi and Andoh. Rejections 2, 3, and 4 The Examiner rejects claim 4 under § 103 as obvious over Taniguchi, Andoh, and Shimizu (Rejection 2); claims 9–12, 16, and 17 under § 103 as obvious over Taniguchi, Andoh, and Owaki (Rejection 3); and claim 13 under § 103 as obvious over Taniguchi, Andoh, Owaki, and Shimizu (Rejection 4). Final Act. 7–12. The foregoing deficiencies, however, in the Examiner’s analysis and findings regarding claim 1 and reasoning for combining Taniguchi and Andoh in Rejection 1 are not remedied by the Examiner’s findings regarding the additional references and combination of references the Examiner cites in support of the second, third, and fourth grounds of rejection. Thus, for principally the same reasons we discuss above for reversing the Examiner’s Rejection 1, we reverse the Examiner’s rejections of claim 4 under 35 U.S.C. § 103 as obvious over Taniguchi, Andoh, and Shimizu (Rejection 2); claims 9–12, 16, and 17 under 35 U.S.C. § 103 as obvious over Taniguchi, Andoh, and Owaki (Rejection 3); and claim 13 under 35 Appeal 2019-005534 Application 14/988,800 8 U.S.C. § 103 as obvious over Taniguchi, Andoh, Owaki, and Shimizu (Rejection 4). CONCLUSION In summary: Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–3, 7, 8 103 Taniguchi, Andoh 1–3, 7, 8 4 103 Taniguchi, Andoh, Shimizu 4 9–12, 16, 17 103 Taniguchi, Andoh, Owaki 9–12, 16, 17 13 103 Taniguchi, Andoh, Owaki, Shimizu 13 Overall Outcome 1–4, 7–13, 16, 17 REVERSED Copy with citationCopy as parenthetical citation