Jonathan M. DietzDownload PDFPatent Trials and Appeals BoardOct 23, 201913970242 - (D) (P.T.A.B. Oct. 23, 2019) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/970,242 08/19/2013 Jonathan M. Dietz 275806.113_Div 8884 42161 7590 10/23/2019 MEYER UNKOVIC & SCOTT LLP 535 Smithfield Street Suite 1300 Pittsburgh, PA 15222-2315 EXAMINER HUANG, RYAN ART UNIT PAPER NUMBER 1777 MAIL DATE DELIVERY MODE 10/23/2019 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE _________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte JONATHAN M. DIETZ __________ Appeal 2018-002464 Application 13/970,242 Technology Center 1700 ___________ Before ADRIENE LEPIANE HANLON, CATHERINE Q. TIMM, and N. WHITNEY WILSON, Administrative Patent Judges. HANLON, Administrative Patent Judge. DECISION ON APPEAL A. STATEMENT OF THE CASE The Appellant1 filed an appeal under 35 U.S.C. § 134(a) from an Examiner’s decision finally rejecting claims 1–6, 8–17, and 29–32. Claims 21–28 are also pending but have been withdrawn from consideration. A hearing was held on August 29, 2019. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM-IN-PART. 1 We use the word Appellant to refer to “applicant” as defined in 37 C.F.R. § 1.42. The Appellant identifies the real party in interest as Jonathan M. Dietz. Appeal Brief dated August 17, 2017 (“Appeal Br.”), at 3. Appeal 2018-002464 Application 13/970,242 2 The Appellant’s invention is said to relate to a method for treating iron- contaminated fluid, such as mining-related discharge, groundwater, surface water, and industrial waste streams. Spec. ¶ 3. The method is said to oxidize and remove ferrous iron from the iron-contaminated fluid and produce an effluent substantially free of iron. Spec. ¶ 3. Representative claim 1 is reproduced below from the Claims Appendix to the Appeal Brief. The limitations at issue are italicized. 1. A Sequential Batch Reactor method of removing ferrous iron from an iron-containing fluid comprising the method steps of: a. filling a tank with the iron-containing fluid; b. introducing activated iron solids into the tank; c. mechanically aerating the iron-containing fluid within the tank sufficiently to ensure adequate oxygen for ferrous iron oxidation; d. mechanically mixing the iron-containing fluid within the tank to maintain the activated iron solids in suspension; e. oxidizing ferrous iron in a heterogeneous ferrous iron oxidation process, wherein the activated iron solids are used as a catalyst, wherein the heterogeneous ferrous iron oxidation process creates additional activated iron solids; f. resuspending the activated iron solids and the additional activated iron solids to maintain the heterogeneous iron oxidation process, wherein the additional activated iron solids are used as a catalyst; g. controlling a duration of steps c through f to achieve heterogeneous ferrous iron oxidation of ferrous iron in the iron- containing fluid; h. collecting activated iron solids within the tank; and i. decanting a substantially iron-free supernatant fluid from the tank. Appeal Br. 11. Appeal 2018-002464 Application 13/970,242 3 The Examiner maintains the following grounds of rejection on appeal: (1) claims 30 and 32 under 35 U.S.C. § 112(d) as not further limiting the subject matter of the claim from which it depends; and (2) claims 1–6, 8–17, and 29–32 under 35 U.S.C. § 103 as unpatentable over Hedin2 in view of Gurol et al.3 with evidentiary support from Schlegel et al.4 B. DISCUSSION 1. Rejection (1) The Examiner states that claims 30 and 32 “simply recite the definition or characteristic property of ‘activated iron solids’ known to one of ordinary skill in the art” and thus “do not further limit the claimed invention.” Ans. 7;5 see also Final Act. 2, 8.6 On appeal, the Appellant does not address the Examiner’s rejection. See Ans. 7 (noting that the Appellant did not address the rejection of claims 30 and 32 under 35 U.S.C. § 112(d) in the Appeal Brief). Therefore, the rejection of claims 30 and 32 under 35 U.S.C. § 112(d) is sustained. 2. Rejection (2) The Examiner finds Hedin discloses a method for removing iron oxides from iron-contaminated water. Final Act. 3. The Examiner finds “HEDIN is deficient in the instantly claimed steps of (b) introducing activated iron solids; (f) resuspending the activated iron solids and additional activated iron solids; and 2 US 5,954,969, issued September 21, 1999 (“Hedin”). 3 US 5,755,977, issued May 26, 1998 (“Gurol”). 4 US 2002/0053547 A1, published May 9, 2002 (“Schlegel”). 5 Examiner’s Answer dated October 30, 2017. 6 Final Office Action dated November 18, 2016. Appeal 2018-002464 Application 13/970,242 4 (g) controlling a duration of steps c through f.” Final Act. 3. The Examiner, however, relies on Gurol to cure those deficiencies. Final Act. 4. The Examiner finds Gurol discloses heterogeneous catalytic oxidation7 using iron oxide catalysts (i.e., corresponding to step (b) in claim 1) that are recycled for further use as catalysts (i.e., corresponding to step (f) in claim 1). Final Act. 4. The Examiner also finds Gurol teaches that the heterogeneous process can be controlled for a period of time (i.e., corresponding to step (g) in claim 1). Final Act. 4. The Examiner concludes that it would have been obvious to one of ordinary skill in the art “to use the heterogeneous catalytic oxidation process with activated iron oxides as taught by GUROL in the treatment process of removing iron oxides from iron-contaminated water as taught by HEDIN” (Final Act. 4) for the following reason: GUROL discloses that heterogeneous catalytic oxidation provides advantages over conventional homogeneous reactions in that the activated catalyst does not have to be as frequently renewed (c3/1-11) and the iron oxide catalysts are substantially insoluble in the contaminated aqueous medium being treated, which ensures the longevity and continued function of the catalyst (c4/15-28).8 Final Act. 4 (emphasis added). 7 A heterogeneous catalysis reaction is a catalytic reaction in which the catalyst is one phase, i.e., a solid phase, and the medium being treated is a different phase, e.g., a gas stream or aqueous medium. Gurol, col. 2, l. 67–col. 3, l. 4. A homogeneous catalysis reaction, on the other hand, is a catalytic reaction in which the catalyst and the medium being treated are a single phase, e.g., a solubilized catalyst used to treat an aqueous medium, where the catalyst must be continually renewed. Gurol, col. 3, ll. 7–11. 8 The Examiner also relies on Schlegel as evidence that iron oxides were known to be used as catalysts for purifying water and removing undesirable contaminants. Final Act. 4. Appeal 2018-002464 Application 13/970,242 5 Referring to column 3, lines 1–11 of Gurol, the Appellant argues that “Gurol teaches the benefits as applied to a catalytic reaction” (Appeal Br. 7) and “does not suggest an advantage over ‘conventional homogeneous reactions’” (Appeal Br. 8) as found by the Examiner. See Gurol, col. 3, ll. 4–8 (disclosing that “[t]he use of the particulate mineral oxide catalyst in a heterogeneous catalysis oxidation provides efficient performance over extended periods of operation, in contrast to use of a homogenous catalysis reaction” (emphasis added)). The Appellant argues that “Hedin, in contrast, teaches a homogeneous iron oxide removal process that does not use catalysts.” Appeal Br. 8. More specifically, the Appellant argues that in Hedin’s method, iron oxide precipitates and settles on a liner of a collection basin. Appeal Br. 8. The Appellant argues that “the collection basins do not rely on a catalyst for precipitation of the iron oxide since there is not [a] mechanism described to introduce, maintain, or recirculate a catalyst in the collection basin.” Appeal Br. 8. Thus, the Appellant argues that the benefits of using a solid catalyst in Hedin’s method are non- existent. Appeal Br. 8. In response, the Examiner states: [B]ecause HEDIN teaches the use of bicarbonate to precipitate iron oxide from solution and that this bicarbonate has to be constantly added to reach sufficient precipitation levels, one of ordinary skill in the art would have found obvious that the use of a solid, renewable catalyst, such as the goethite catalyst taught by GUROL, would be advantageous in providing (1) efficient performance and more importantly, (2) improve the precipitation process by replacing a consumable ingredient (i.e., bicarbonate) with a renewable catalyst (i.e., iron oxide catalyst). Ans. 9. Appeal 2018-002464 Application 13/970,242 6 The Appellant argues that “the Examiner does not provide citations to Hedin where repeated bicarbonate dosing or the consumption of bicarbonate is taught.” Reply Br. 2.9 To the contrary, the Appellant argues that “bicarbonate is used in the Hedin process to buffer the wastewater stream, but it is not consumed, such as in a reaction.” Reply Br. 2. In that regard, the Appellant argues: Hedin teaches a bicarbonate pretreatment assembly only for situations where the contaminated water does not meet the preferred treatment criteria. (Hedin: col. 4, lines 25-29). That is, there are situations where bicarbonate is not added in the process taught by Hedin. Therefore, it is unclear how the bicarbonate would be consumed or what benefits would accrue by replacing bicarbonate with the catalyst taught by Gurol. Reply Br. 2. The Appellant’s argument is supported by the record. Additionally, the Examiner contends: [W]hile GUROL . . . teaches the use of iron oxide catalysts in heterogeneous catalysis, GUROL nevertheless discloses said catalyst is useful in precipitating iron oxides from solution. Thus, to one of ordinary skill in the art, such as those who desire to purify iron- contaminated aqueous solutions as in HEDIN and in the claimed invention, would not have been dissuaded from at least considering the use of solid iron oxide catalysts to also precipitate soluble iron from aqueous solution. Ans. 9 (emphasis added). In Hedin’s method, iron oxide is precipitated from iron contaminated mine waters. See, e.g., Hedin, col. 3, ll. 30–32; id., at col. 5, ll. 61–64. To the extent that one of ordinary skill in the art “would not have been dissuaded from at least considering the use of solid iron oxide catalysts”10 in Hedin’s method, that 9 Reply Brief dated January 2, 2018. 10 Ans. 9 (emphasis added). Appeal 2018-002464 Application 13/970,242 7 rationale does not explain why one of ordinary skill in the art would have modified Hedin’s method in the first place. In this case, the Examiner has failed to establish that Hedin’s method uses a catalyst to precipitate iron oxide from iron contaminated mine waters or that bicarbonate must be continuously added in Hedin’s method to reach sufficient precipitation levels. Thus, on this record, the Examiner has failed to establish that the advantages of heterogeneous catalytic oxidation over a homogeneous catalytic reaction disclosed in Gurol would have motivated one of ordinary skill in the art to use activated iron oxides in Hedin’s method as proposed. For that reason, the obviousness rejection of claims 1–6, 8–17, and 29–32 is not sustained. C. CONCLUSION The Examiner’s decision is affirmed-in-part. Claims Rejected 35 U.S.C. § Rejection(s)/Basis Affirmed Reversed 30, 32 112(d) Claims not further limited 30, 32 1–6, 8–17, 29–32 103 Hedin, Gurol, Schlegel 1–6, 8–17, 29–32 Overall Outcome 30, 32 1–6, 8–17, 29, 31 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED-IN-PART Copy with citationCopy as parenthetical citation