J.E.T. CO., LTD.Download PDFPatent Trials and Appeals BoardDec 16, 20202020000942 (P.T.A.B. Dec. 16, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/969,236 05/02/2018 Michimasa FUNABASHI 9046/0006PUS2 1839 60601 7590 12/16/2020 Muncy, Geissler, Olds & Lowe, P.C. 4000 Legato Road Suite 310 Fairfax, VA 22033 EXAMINER LORENZI, MARC ART UNIT PAPER NUMBER 1714 NOTIFICATION DATE DELIVERY MODE 12/16/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): MAILROOM@MG-IP.COM PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________________ Ex parte MICHIMASA FUNABASHI, KENJI OTO KUNI, HIROKI EDO, and HIDEAKI SUZUKI ____________________ Appeal 2020-000942 Application 15/969,236 Technology Center 1700 ____________________ Before JOSEPH L. DIXON, BEVERLY A. FRANKLIN, and DONNA M. PRAISS, Administrative Patent Judges. PRAISS, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Appellant1 appeals under 35 U.S.C. § 134(a) from a final rejection of claims 9–15.2 We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. The claims are directed to a method for processing a substrate made of a semiconductor material. According to the Specification, conventional single-wafer-type process devices supply process liquid from above the 1 We use the word “Appellant” to refer to “applicant(s)” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as J.E.T. CO., LTD. Appeal Br. 2. 2 Claim 16 is canceled based on the claim amendments dated June 25, 2019, which were entered by the Examiner. Ans. 3–4. Appeal 2020-000942 Application 15/969,236 2 substrate with the processed surface being directed upwardly. Spec. ¶ 8. The Specification discloses a solution to process liquid and its vapors, which are strongly acidic or alkaline, from spilling out to the exterior of the device housing or adhering to a ceiling surface of a housing, by adhering materials on a processing surface of the substrate with the processing surface being directed to a bottom of the housing. Id. ¶¶ 9–13. Independent claim 9, reproduced below, is illustrative (disputed limitation italicized). 9. A method for processing a substrate, which is made of a semiconductor material, having a disk-shape with a single- wafer-type process device wherein the substrate has two flat surfaces, and an electronic circuit is to be formed on one of the flat surfaces, which is determined as a front surface and the other of the flat surfaces is determined as a back surface, the process device comprising: a housing that is formed with: a bottom wall positioned at a bottom of the housing, side walls surrounding a periphery of the bottom wall and extending upward, and a ceiling placed at top edges of the side walls and having a circular opening wherein an inner diameter of the opening is greater than an outer diameter of the substrate; a heater (13) that is provided at a heating position in order to heat the substrate wherein the heating position is above the opening; a rotating table (2) that is located inside the housing and below the opening, is configured to rotate around a rotation axis which extends in a vertical direction at a center of the opening, and has a through-hole (2a) penetrating the table in the vertical direction wherein a plurality of dampers (4) are separately arranged along a periphery of the table in order to hold the substrate such that the substrate is to be placed maintaining a Appeal 2020-000942 Application 15/969,236 3 predetermined distance from and in parallel to the upper surface of the table; a cylinder member (5) that has a hollow therein and is fixed to a lower surface of the table; a process liquid pipe (8) that is configured to supply process liquid, is arranged inside the cylinder member, and of which a leading opening is fixed in the vicinity of the through- hole such that the process liquid supplied through the process liquid pipe is discharged upward wherein the process liquid is used to process the front surface by eliminating either a resist film or a nitride film, which is disposed on the front surface of the substrate, therefrom; a water pipe (9) that is configured to supply pure water, is arranged inside the cylinder member, and of which a leading opening is fixed in the vicinity of the through-hole such that the pure water supplied through the water pipe is discharged upward wherein the pure water is used to rinse the front surface of the substrate to which the process liquid is supplied; two guide members (l8a-l8c) that are in a conic shape, and are arranged in the housing wherein: a tip portion of the conic shape is truncated such that a circular guide opening is formed at a truncated peripheral wherein the circular guide opening faces upward, a center of the circular guide opening is coaxial to the rotation axis and a diameter of the circular guide opening is greater than the outer diameter of the substrate, a skirt portion of the conic shape corresponds to an inner shape of the side walls such that the skirt portion is fixed to the side walls wherein a boundary between the skirt portion and the side walls is sealed, one of the guide members, which is positioned above the other of the guide members, being defined as a first guide member and the other of the guide members, which is positioned below the first guide member, being defined as a second guide member; an outlet (1d, le) that links an inside of the housing to an outside of the housing, is arranged at a portion of the side walls Appeal 2020-000942 Application 15/969,236 4 wherein the portion is located between the skirts of the first and second guide members in the vertical direction; and a pump (12a, 12b) that is connected to the outlet and performs a suction of vapors existing inside the housing in order to evacuate the vapors through the outlet, the method, comprising: • retrieving the heater from the heating position to a retrieving position that is farther to the substrate than at the heating position in order not to heat the substrate; • placing the substrate over the table with the dampers wherein the front surface of the substrate is arranged downward in order to face the process liquid pipe and the water pipe so that either the resist film or the nitride film, which is disposed on the front surface of the substrate, is eliminated by the process liquid, • positioning the substrate at the same height as the circular guide opening of the first guide member such that a gap between the substrate and the circular guide opening is created, • rotating the rotation table, • activating the pump to work in order to generate an airflow that comes inside the housing from the opening of the ceiling, passing through the gap and reaching the outlet, • after activating the pump to work, supplying the process liquid to the front surface of the substrate while the pump works, • returning the heater at the heating position and heating the substrate while the process liquid is supplied, and • supplying the pure water to the front surface of the substrate from the water pipe (9). Appeal Br. 21–23 (Claims Appendix). Claim 13 depends from claim 9 and recites “the another water pipe is a solo pipe for supplying liquid on the back surface of the substrate such that no process liquid is supplied on the back surface.” Id. at 24. Appeal 2020-000942 Application 15/969,236 5 REFERENCES The prior art relied upon by the Examiner in rejecting the claims on appeal is: Name Reference Date Toshima US 2002/0096196 A1 July 25, 2002 Yokouchi US 2004/0084144 A1 May 6, 2004 Kawaguchi US 2010/0258142 A1 Oct. 14, 2010 REJECTIONS The Examiner maintains (Ans. 3) the following rejections: Claim(s) 35 U.S.C. § Reference(s) 9–15 112, 2nd paragraph 9–15 103(a) Toshima, Yokouchi, Kawaguchi ANALYSIS Indefiniteness Rejection Appellant does not present arguments in the Appeal Brief challenging the Examiner’s rejection of claims 9–15 under 35 U.S.C. § 112, 2nd paragraph for omitting an essential step. Final Act. 5; Appeal Br. generally; Ans. 4. In the Reply Brief, Appellant states that the claim language “in order to heat” is less important than other elements of independent claim 9, therefore the phrase or the entire step will be eliminated if prosecution continues. Reply Br. 2. Accordingly, we summarily affirm the rejection of claims 9–15 under 35 U.S.C. § 112, 2nd paragraph because Appellant has not set forth a persuasive argument. Obviousness Rejection Appellant separately argues claims 9 and 13 and groups dependent claims 10–12, 14, and 15 with claim 9. Appeal Br. 15–19. In accordance with 37 C.F.R. § 41.37(c)(1)(iv), claims 10–12 will stand or fall together Appeal 2020-000942 Application 15/969,236 6 with independent claim 1 from which they depend and claims 14 and 15 will stand or fall together with claim 13 from which they depend. We address claims 9 and 13 below. Independent Claim 9 Appellant contends the Examiner erred in rejecting claim 9 because “Toshima fails to teach or suggest an arrangement of wafer of which the front surface faces downward in order to achieve the same advantages as the present invention has.” Appeal Br. 15–16. Appellant acknowledges that Toshima discloses both sides of wafer W are washed off and cleaned with various types of liquid. Id. at 15. Appellant argues, however, that “Toshima does not intend to process the back surface for fabricating any devices.” Id. at 16 (citing Toshima ¶ 7). Appellant contends a resist film would be expected to be disposed only on Toshima’s front surface, thus, Toshima fails to disclose eliminating these films from a downward facing surface. Id. Appellant contends that Yokouchi does not cure the deficiencies of Toshima because Yokouchi discloses removing an unwanted portion of thin form from a back surface only when needed. Id. at 17 (citing Yokouchi ¶ 4). In the Reply Brief, Appellant acknowledges that claim 9 “does not recite that the front surface is the solo surface to be chemically processed or the back surface is not chemically processed.” Reply Br. 3. According to Appellant, the claim may be amended if prosecution is continued. Id. Appellant’s arguments do not persuade us of error in the Examiner’s rejection for the reasons provided by the Examiner in the Final Office Action and the Answer. As Appellant appreciates, the cited prior art references disclose or suggest processing both sides of a substrate, therefore, the claim limitation referring to the downward facing side of the substrate specifically is insufficient to distinguish the prior art combination on which Appeal 2020-000942 Application 15/969,236 7 the rejection is based. Limitations not appearing in the claims cannot be relied upon for patentability. In re Self, 671 F.2d 1344, 1348 (CCPA 1982). For the above reasons, and those provided in the Final Office Action and the Answer, we sustain the Examiner’s § 103(a) rejection of independent claim 9. We also sustain the Examiner’s § 103(a) rejection of dependent claims 10–12, argued for their dependency from claim 9. Appeal Br. 18. Dependent Claim 13 In the Appeal Brief, Appellant additionally argues that the Examiner erred in finding that Toshima teaches a solo pipe. Appeal Br. 19. Appellant contends Toshima merely discloses a solo nozzle that is designed to feed not only pure water, but chemical liquid as well. Id. Appellant notes that because the claimed invention requires that the substrate face downward, there is no thin film to eliminate over the upper surface requiring chemical liquid to be supplied to the upper surface. Id. Appellant’s argument is not persuasive of error because Toshima’s nozzle is capable of supplying liquid that is not process liquid on the back surface as the Examiner finds. Ans. 6; Toshima 102. Thus, Appellant has not shown error in the Examiner’s rejection of dependent claim 13. For the above reasons and those provided in the Final Office Action and the Answer, we sustain the Examiner’s § 103(a) rejection of dependent claim 13. We also sustain the Examiner’s § 103(a) rejection of dependent claims 14 and 15, argued for their dependency. Appeal Br. 18. CONCLUSION The Examiner did not err in rejecting claims 9–15. Appeal 2020-000942 Application 15/969,236 8 DECISION For the above reasons, we AFFIRM the Examiner’s rejection of claims 9–15. In summary: Claim(s) Rejected 35 U.S.C. § Reference(s) Affirmed Reversed 9–15 112, 2 nd paragraph 9–15 9–15 103(a) Toshima, Yokouchi, Kawaguchi 9–15 Overall Outcome 9–15 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation