Henkel IP & Holding GmbH et al.Download PDFPatent Trials and Appeals BoardDec 10, 20202020001470 (P.T.A.B. Dec. 10, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/804,469 07/21/2015 Jie Cao PT031646/US 6783 31217 7590 12/10/2020 Henkel Corporation One Henkel Way Rocky Hill, CT 06067 EXAMINER TADAYYON ESLAMI, TABASSOM ART UNIT PAPER NUMBER 1712 NOTIFICATION DATE DELIVERY MODE 12/10/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): rhpatentmail@henkel.com trish.russo@henkel.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte JIE CAO, JOSE GARCIA-MIRALLES, ALLISON YUE XIAO, RUDIE OLDENZIJL, GUNTHER DREEZEN, QILI WU, and JIANPING CHEN ____________ Appeal 2020-001470 Application 14/804,469 Technology Center 1700 ____________ Before LINDA M. GAUDETTE, CHRISTOPHER C. KENNEDY, and MERRELL C. CASHION, JR., Administrative Patent Judges. CASHION, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1, 4–13, 16, and 17. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM IN PART. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies Henkel AG & Co. KGAA and Henkel IP & Holding GmbH as the real parties in interest. Appeal Br. 3. Appeal 2020-001470 Application 14/804,469 2 The invention “relates to flexible conductive ink compositions for use in membrane touch switch or flexible printed-wiring board applications,” where the flexible conductive ink compositions comprise conductive particles having a large surface area and conductive particles having a surface area and conductive particles having a small surface area. Spec. ¶¶ 1, 8. Claim 1 is illustrative of the subject matter claimed and is reproduced below (formatting added): 1. A flexible conductive ink composition comprising (A) a resinous binder, in an amount of from 2 to 60 wt.%, based on the weight of the dry composition, the resins of said binder being thermoplastic resins selected from the group consisting of phenoxy resins, polyesters, and thermoplastic urethane; (B) silver-plated core conductive particles smaller than 1.0 m2/g, and (C) conductive particles having a surface area of at least 1.0 m2/g and a particle size of 1 to 100 μm, wherein silver-plated core conductive particles (B) are present in an amount from 30 to 92 wt% of the total dry composition, and conductive particles having a specific surface area at least 1.0 m2/g (C) are present in an amount from 3 to 60 wt% of the total dry composition, and wherein the flexibility of the ink composition is higher than the flexibility of the composition without (C) conductive particles, and wherein the composition does not comprise a curing agent for the resin binder. Independent claim 17 recites a flexible conductive ink composition similar to the flexible conductive ink composition of claim 1. Appellant requests review of the following rejections from the Examiner’s Final Office Action dated November 8, 2018 (see generally Appeal Br.): Appeal 2020-001470 Application 14/804,469 3 I. Claims 1, 4–13, 16, and 17 rejected under 35 U.S.C. § 112, first paragraph, as failing to comply with the written description requirement. II. Claims 1, 4–9, 11, 12, and 16 rejected under pre-AIA 35 U.S.C. § 103(a) as unpatentable over Ishida (JP2009230952 A, published October 8, 2009), Kikuchi (US 2002/0062990 A1, published May 30, 2002),2 Gellrich (US 2008/0246007 A1, published October 9, 2008), and Dorfman (US 2010/0021625 A1, published January 28, 2010). III. Claims 10–13 rejected under pre-AIA 35 U.S.C. § 103(a) as unpatentable over Ishida, Kikuchi, Gellrich, Dorfman, and Ogiwara (US 2009/0169724 A1, published July 2, 2009). IV. Claim 17 rejected under pre-AIA 35 U.S.C. § 103(a) as unpatentable over Ishida, Gellrich, and Dorfman. OPINION Rejection I (112, first paragraph-Written Description) After review of the positions Appellant provides in the Appeal and Reply Briefs and the Examiner provides in the Final Action and the Answer, we REVERSE the Examiner’s rejection of claims 1, 4–13, 16, and 17 under 35 U.S.C. § 112, first paragraph as lacking written descriptive support for essentially the reasons Appellant presents. We add the following for emphasis. The purpose of the written description requirement in 35 U.S.C. § 112, first paragraph, is to “clearly allow persons of ordinary skill in the art to recognize that [the inventor] invented what is claimed.” Ariad Pharms., Inc. v. Eli Lilly & Co., 598 F.3d 1336, 1351 (Fed. Cir. 2010) (en banc) (quoting Vas- Cath Inc. v. Mahurkar, 935 F.2d 1555, 1562–63 (Fed. Cir. 1991)). In addition, the written description requirement of 35 U.S.C. § 112, 2 Appellant submitted the reference to Ishida together with a corresponding translation on October 14, 2015. We rely on this translation in our discussion of Ishida. Appeal 2020-001470 Application 14/804,469 4 first paragraph, applies to all claims including original claims that are part of the disclosure as filed. Ariad, 598 F.3d at 1349. As stated by the Federal Circuit, “[a]lthough many original claims will satisfy the written description requirement, certain claims may not.” Ariad, 598 F.3d at 1349; see also LizardTech, Inc. v. Earth Res. Mapping, Inc., 424 F.3d 1336, 1343–46 (Fed. Cir. 2005); Regents of the University of California v. Eli Lilly & Co., 119 F.3d 1559, 1568 (Fed. Cir. 1997). The Examiner has the initial burden of presenting evidence or reasoning to explain why persons skilled in the art would not recognize in the original disclosure a description of the invention defined by the claims. See In re Wertheim, 541 F.2d 257, 263 (CCPA 1976). “[T]he test for sufficiency is whether the disclosure of the application relied upon reasonably conveys to those skilled in the art that the inventor had possession of the claimed subject matter as of the filing date.” Ariad, 598 F.3d at 1351 (citations omitted). This test “requires an objective inquiry into the four corners of the specification from the perspective of a person of ordinary skill in the art.” Id. “Based on that inquiry, the specification must describe an invention understandable to that skilled artisan and show that the inventor actually invented the invention claimed.” Id. The Examiner finds that the Specification, as originally filed, does not provide support for the negative limitation “the composition does not comprise a curing agent for the resin binder” recited in independent claims 13 and 17. Final Act. 2. The Examiner contends that the Specification only 3 We note that independent claim 1 is missing language identifying the silver-plated core conductive particles as having a surface area smaller than Appeal 2020-001470 Application 14/804,469 5 shows a few examples that do not indicate having curing agent and, thus, does not have support for the entire claimed genus for not having curing agent. Ans. 3. Appellant argues that Examples 5, 6, 8, and 9 in the Specification are exemplary flexible conductive ink compositions comprising a resin binder, but none comprises a curing agent for the resin binder. Appeal Br. 9; Spec. ¶¶ 47–52, 56–64. Appellant also asserts that the Specification discloses the use of a drying process akin to a curing step to form the conductive tracks. Appeal Br. 10; Spec. ¶ 61. Appellant has identified reversible error in the Examiner’s determination that claims 1, 4–13, 16, and 17 do not comply with the written description requirement of 35 U.S.C. § 112, first paragraph. We first note that claim 16, as originally filed, recites “curing and/or drying said conductive composition at about 90°C to 180°C for 5 to 60 minutes.” Thus, consistent with Appellant’s arguments, the Specification, through original claim 16, discloses that curing and drying are alternatives to form an electrically conductive device from conductive paste. The person having ordinary skill in the art would have understood that if drying, rather than curing, is performed, that a curing agent isn’t necessary. Therefore, we determine that the originally-filed claim 16 satisfies the written description requirement for the disputed language because a person of ordinary skill in the art would have understood that drying does not require a curing agent to remove the water or other liquids. The Examiner does not present any evidence or reasoning to explain why persons skilled in 1.0 m2/g. See Spec. ¶ 8. Appellant should consider amending this language to avoid a possible question of indefiniteness. Appeal 2020-001470 Application 14/804,469 6 the art would not recognize a description of the invention defined by the claims in the original disclosure, taking into account the originally-filed claims. In fact, we find no instance where the Examiner addresses the originally-filed claims as evidence, or lack thereof, of written descriptive support. See generally Final Act. and Ans. Thus, the Examiner has not established that the original disclosure, including the originally-filed claims, is insufficient to reasonably convey to those skilled in the art that the inventor had possession of the claimed subject matter as of the filing date. Accordingly, we reverse the Examiner’s rejection of claims under 35 U.S.C. § 112, first paragraph, for the reasons the Appellant presents and we give above. Rejection II (Obviousness)(Claim 1)4, 5 After review of the positions the Appellant provides in the Appeal and Reply Briefs and the Examiner provides in the Final Action and the Answer, we REVERSE the Examiner’s rejection of claims 1, 4–9, 11, 12, and 16 under 35 U.S.C. § 103(a) for essentially the reasons Appellant presents. We add the following for emphasis. Claim 1 recites a flexible conductive ink composition comprising silver-plated core conductive particles having a surface area smaller than 1.0 m2/g, and conductive particles having a surface area of at least 1.0 m2/g and a particle size of 1 to 100 μm. 4 We limit our discussion to independent claim 1. 5 A discussion of the references to Gellrich and Dorfman is unnecessary for disposition of this rejection. The Examiner did not rely upon these references to address the features of the conductive particles. See Final Act. 3–4. Appeal 2020-001470 Application 14/804,469 7 The Examiner finds, and Appellant does not dispute, that (1) Ishida teaches a flexible conductive ink composition comprising silver-plated core conductive particles and conductive particles having a surface area of at least 1.0 m2/g and particle size of 2–5 μm and (2) Ishida does not disclose the surface area for the silver-plated core conductive particles as smaller than 1.0 m2/g. Final Act. 3; Appeal Br. 11; Ishida Abstr; see ¶ 8 (disclosing the surface area as 2–3 m2/g). In fact, Ishida does not disclose any surface area features for the silver-plated core conductive particles. Ishida ¶ 8. The Examiner finds that Kikuchi discloses a conductive paste comprising silver plated conductive powder with a surface area of less than 1 m2/g. Final Act. 3; Kikuchi ¶¶ 23, 57 (disclosing the silver plated conductive powder as having a surface area of 0.1 to 1.0 m2/g). Kikuchi discloses a conductive ink composition comprising a combination of substantially spherical electroconductive powder and flake-like or flaky and fine silver powder to increase the reliability on electroconductivity. Kikuchi ¶ 93. Kikuchi teaches using substantially spherical electroconductive powder of having a specific surface area of 0.1 to 1.0 m2/g for its excellent solderability- improving effect. Id. ¶¶ 90, 94. The Examiner determines that it would have been obvious to one of ordinary skill in the art to modify Ishida’s conductive ink by substituting Ishida’s silver plated core conductive particles with silver plated particles that have less than 1 m2/g for the reasons Kikuchi provides. Final Act. 3. Appellant argues that one skilled in the art would not have substituted Ishida’s silver-plated conductive particles with Kikuchi’s silver-plated conductive particles because Kikuchi’s silver-plated copper powder is morphologically distinct from Ishida’s silver-plated copper powder, and Appeal 2020-001470 Application 14/804,469 8 neither reference teaches or suggests that one is interchangeable with the other. Appeal Br. 15. According to Appellant, Ishida’s silver-plated conductive particles are dendritic and dendritic particles are branched, tree- like structures. Appeal Br. 15; Ishida Abstr., ¶ 18. Appellant asserts that it is the complementary interactions between the flake-like powder component and dendritic powder component of Ishida’s composition that provide “good conductivity and [an] outstanding bending-proof characteristic.” Appeal Br. 11, 13, 15; Ishida Abstr., ¶¶ 13, 17–18. Appellant contends that Kikuchi, when considered as a whole, teaches a silver-plated copper powder (or copper alloy powder) having a specific surface area of 0.1 to 1.0 m2/g that is substantially spherical. Appeal Br. 13–15; see Kikuchi ¶¶ 57, 93–94. Thus, Appellant argues that the nature of Kikuchi’s electroconductive powder having a specific surface area of 0.1 to 1.0 m2/g for its excellent solderability-improving effect differs significantly from that of Ishida’s dendritic silver plated conductive powder, and that making the proposed substitution (i.e., the spherical particles of Kikuchi for the dendritic particles of Ishida) would have interfered with the functionality of Ishida’s composition. Appeal Br. 14. Appellant further asserts that there is no indication in the cited art that silver-plated core conductive particles having a surface area smaller than 1.0 m2/g would serve any purpose in the composition of Ishida. Id. at 13. That is, Appellant contends that there is no teaching that the specific surface area Kikuchi teaches for the substantially spherical silver-plated conductive particles is applicable to Ishida’s dendritic conductive particles. We agree with Appellant that there is reversible error in the Examiner’s determination of obviousness. The Examiner bears the initial Appeal 2020-001470 Application 14/804,469 9 burden of presenting a prima facie case of obviousness. In re Oetiker, 977 F.2d 1443, 1445 (Fed. Cir. 1992). “[R]ejections on obviousness grounds cannot be sustained by mere conclusory statements; instead, there must be some articulated reasoning with some rational underpinning to support the legal conclusion of obviousness.” In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006), quoted with approval in KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 418 (2007). The fact finder must be aware “of the distortion caused by hindsight bias and must be cautious of arguments reliant upon ex post reasoning.” KSR, 550 U.S. at 421 (citing Graham v. John Deere Co., 383 U.S. 1, 36 (1966) (“warning against a ‘temptation to read into the prior art the teachings of the invention in issue’”)). As Appellant explains, Ishida uses a dendritic conductive powder comprising long branches that interacts with the flake conductive powder to achieve the best bending efficiency in the conductive composition and satisfactory conductivity. Appeal Br. 13–15; Ishida ¶¶ 13, 17–18, 41. Kikuchi, on the other hand, teaches the use of substantially spherical particles having a surface area smaller than 1.0 m2/g to provide improved solderability. Kikuchi ¶ 94. The premise of the Examiner’s rejection is that one skilled in the art would modify the dendritic conductive particles of Ishida’s conductive composition to have a surface area smaller than 1.0 m2/g because Kikuchi teaches this as a suitable surface area for a conductive particle used in making conductive paste. Final Act. 3. However, while Kikuchi discloses a surface area smaller than 1.0 m2/g as suitable for conductive particles that are substantially spherical (Kikuchi ¶ 57), the Examiner does not provide a technical explanation why such a surface area would be suitable for Ishida’s dendritic particles given that the Appeal 2020-001470 Application 14/804,469 10 nature of Kikuchi’s electroconductive powder differs significantly from that of Ishida’s dendritic silver plated conductive powder, as Appellant argues. Appeal Br. 14. Moreover, Ishida, in describing the flake conductive particles, discloses that using conductive particles that have a surface area of less than 2 m2/g in a conductive paste detrimentally impacts the cohesion of the conductive powder to provide the desired conductivity. Ishida ¶ 19. The Examiner has not explained adequately why one skilled in the art would have used dendritic conductive particles having a surface area smaller than 1.0 m2/g in Ishida’s conductive paste given that Ishida teaches the long branches of the dendritic conductive particles as pivotal in improving the flexibility of the product made from the conductive paste. Thus, the Examiner has not provided an adequate technical explanation of why dendritic conductive particles having a surface area smaller than 1 m2/g would be suitable for Ishida’s purposes given Ishida’s disclosure that such particles detrimentally impact the cohesion of the conductive powder to provide the desired conductivity. Accordingly, we reverse the Examiner’s prior art rejection of claims 1, 4–13, 16, and 17 under 35 U.S.C. § 103(a) for the reasons Appellant presents and we provide above. Rejection III (Obviousness)(Claims 10–13) The Examiner rejects claims 10–13 under 35 U.S.C. § 103(a) as unpatentable over Ishida, Kikuchi, Gellrich, Dorfman, and the additional reference to Ogiwara. Final Act. 4. Appeal 2020-001470 Application 14/804,469 11 Claims 10–13 ultimately depend from independent claim 1. Further, the Examiner relied on Ogiwara to address the features of this claim and not to overcome the noted deficiencies of the earlier rejection. Accordingly, we reverse the Examiner’s prior art rejection of claims 10–13 under 35 U.S.C. § 103(a) for the reasons given with respect to the rejection of independent claim 1. Rejection IV (Obviousness)(Claim 17) After review of the positions the Appellant provides in the Appeal and Reply Briefs and the Examiner provides in the Final Action and the Answer, we AFFIRM the Examiner’s rejection of claim 17 under 35 U.S.C. § 103(a) for essentially the reasons the Examiner presents. We add the following for emphasis. Independent claim 17 recites a flexible conductive ink composition that differs principally from the subject matter of claim 1 in that claim 17 does not recite silver-plated core conductive particles as having a surface area smaller than 1.0 m2/g. The Examiner rejects claim 17 under 35 U.S.C. § 103(a) as unpatentable over Ishida, Gellrich, and Dorfman. Final Act. 4. We refer to the Examiner’s Final Office Action for a complete statement of the rejection of claim 17. Id. at 5–6. Briefly, the Examiner finds that Ishida differs from the subject matter of claim 17 in that Ishida does not teach using a thermoplastic bonder to make the conductive paste. Id. at 5. The Examiner turns to the teachings of Gellrich and Dorfman for the missing feature. Id. at 5–6. Appeal 2020-001470 Application 14/804,469 12 Appellant’s arguments for this rejection focuses on the Examiner’s reliance on the teachings of Gellrich and Dorfman. Appellant contends that Gellrich does not teach thermoplastic resins as desirable for a flexible conductive ink composition. Appeal Br. 20. According to Appellant, Gellrich is indifferent as to the binder used in the disclosed composition because Gellrich lists thermosetting and thermoplastic binders as among the many options for the binder. Appeal Br. 20; Gellrich ¶ 13. Appellant further contends that Dorfman would not have provided a skilled artisan with any reason to combine Ishida and Gellrich and, thus, there would be no motivation to use a phenoxy resin in Ishida’s conductive composition. Appeal Br. 20. Appellant’s arguments do not identify error in the Examiner’s determination of obviousness. As the Examiner explains, Gellrich discloses thermoplastic and thermosetting resins as suitable binders for conductive pastes. Ans. 3. Moreover, Appellant’s Specification discloses that phenoxy resins are known as resin binders for conductive paste compositions. Spec. ¶ 4. Thus, Appellant does not explain persuasively why Gellrich’s noted disclosure is insufficient to guide one skilled in the art to select a thermoplastic resin as a binder in a conductive paste composition, particularly in light of Dorfman’s disclosure and Appellant’s acknowledgement in the Specification. Dorfman ¶¶ 2, 22. Appellant’s argument that Gellrich is directed to curable binders is also unavailing. Appeal Br. 20. The portions Appellant relies upon to support this argument address an embodiment where the binders may include a curing agent. See Appeal Br. 17–18; Gellrich ¶¶ 13 (disclosing that the binder “can be cured by means of appropriate measures” (emphasis Appeal 2020-001470 Application 14/804,469 13 added)), 14 (disclosing that “[w]hen curable components are used the auxiliaries required for curing are also present” (emphasis added)). However, similar to Appellant, Gellrich also discloses that binders can be “fully cured or dried.” Gellrich ¶ 6. It is well settled that a reference may be relied upon for all that it discloses and not merely the preferred embodiments as suggested by Appellant. See Merck & Co. v. Biocraft Labs., Inc., 874 F.2d 804, 807 (Fed. Cir. 1989) (“[A]ll disclosures of the prior art, including unpreferred embodiments, must be considered.”) (quoting In re Lamberti, 545 F.2d 747, 750 (CCPA 1976)); see also In re Fracalossi, 681 F.2d 792, 794 n.1 (CCPA 1982) (explaining that a prior art reference’s disclosure is not limited to its examples). The disclosed examples and preferred embodiments do not constitute a teaching away from a broader disclosure or non-preferred embodiments. In re Susi, 440 F.2d 442, 446 n.3 (CCPA 1971). Appellant has not explained adequately why Gellrich’s disclosure regarding curable binders limits or teaches away from Gellrich’s broader disclosure in paragraph 6. Accordingly, we affirm the Examiner’s prior art rejection of claim 17 under 35 U.S.C. § 103(a) for the reasons the Examiner presents and we provide above. Appeal 2020-001470 Application 14/804,469 14 DECISION SUMMARY Because the affirmed rejection does not reach all the claims, our decision is an affirmance in part. In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 4–13, 16, 17 112, first paragraph Written Description 1, 4–13, 16, 17 1, 4–9, 11, 12, 16 103(a) Ishida, Kikuchi, Gellrich, Dorfman 1, 4–9, 11, 12, 16 10–13 103(a) Ishida, Kikuchi, Gellrich, Dorfman, Ogiwara 10–13 17 103(a) Ishida, Gellrich, Dorfman 17 Overall Outcome 17 1, 4–13, 16 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED IN PART Copy with citationCopy as parenthetical citation