Hanrahan, Paul R. et al.Download PDFPatent Trials and Appeals BoardJan 10, 202015011762 - (D) (P.T.A.B. Jan. 10, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/011,762 02/01/2016 Paul R. Hanrahan 92468US01; 67097-3326US1 1680 54549 7590 01/10/2020 CARLSON, GASKEY & OLDS/PRATT & WHITNEY 400 West Maple Road Suite 350 Birmingham, MI 48009 EXAMINER CHENG, STEPHANIE S ART UNIT PAPER NUMBER 3741 NOTIFICATION DATE DELIVERY MODE 01/10/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): ptodocket@cgolaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte PAUL R. HANRAHAN and GABRIEL L. SUCIU Appeal 2019-003955 Application 15/011,762 Technology Center 3700 Before JILL D. HILL, LEE L. STEPINA, and ARTHUR M. PESLAK, Administrative Patent Judges. PESLAK, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1–8. See Final Act. 1. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 We use the word Appellant to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as the assignee of the entire right in this application, United Technologies Corporation. Appeal Br. 1. Appeal 2019-003955 Application 15/011,762 2 THE CLAIMED SUBJECT MATTER Appellant’s invention relates to providing cooling air from a compressor section to a turbine section in a gas turbine engine. Sole independent claim 1, reproduced below, is illustrative: 1. A gas turbine engine comprising: a main compressor section; a turbine section having a variable vane positioned upstream of a rotor blade, and said variable vane being provided with an actuator operable to control an orientation of said variable vane; a tap line tapping air from said main compressor section, and passing said tapped air through a cooling compressor, said cooling compressor being a fixed flow compressor, and air downstream of said cooling compressor being delivered into said turbine section; wherein when said variable vane is moved towards a closed position, an expansion ratio across the turbine section increases such that a pressure at a downstream location in the turbine section decreases; and wherein when said fixed flow compressor provides an increased flow volume, as a pressure of the flow downstream of said fixed flow compressor decreases. REFERENCES The prior art relied upon by the Examiner is: Name Reference Date Johnston US 5,039,281 Aug. 13, 1991 Saito US 2016/0237910 A1 Aug. 18, 2016 REJECTIONS 1. Claims 1–8 are rejected under 35 U.S.C. § 112(b) as being indefinite. Appeal 2019-003955 Application 15/011,762 3 2. Claims 1–8 are rejected under 35 U.S.C. § 103 as unpatentable over Saito and Appellant’s Admitted Prior Art (AAPA).2 3. Claims 1–8 are rejected under 35 U.S.C. § 103 as unpatentable over Saito, AAPA, and Johnston.3 ANALYSIS Rejection 1 – Indefiniteness The Examiner considers that claim 1 is indefinite because “a pressure” is recited in line 10 and line 12 of claim 1, and the Examiner states that it is unclear whether this refers to the same or different pressures. Final Act. 3. The Examiner also considers that claim 1 is indefinite because “it is unclear which condition is the cause and which condition is the effect,” in the claim 1 limitation “wherein when said fixed flow compressor provides an increased flow volume, as a pressure of the flow downstream of said fixed flow compressor decreases.” Id. at 4. Appellant argues that a person of ordinary skill in the art would “recognize what is meant by the claims as presently pending.” Appeal Br. 2. We agree with Appellant as to the recitation of “a pressure,” but agree with the Examiner that the last “wherein” clause is unclear. Claim 1 recites 1) “a pressure at a downstream location in the turbine section decreases,” and 2) “wherein when said fixed flow compressor provides an increased flow volume, as a pressure of the flow downstream of said fixed flow compressor decreases.” Because “a pressure” in 1) is “in the 2 The Examiner’s discussion of the rejection also relies on Admitted Prior Art disclosure. See Final Act. 5–6. 3 Although the Examiner lists rejections 2 and 3 under the same heading as alternatives, these rejections are two distinct rejections. Appeal 2019-003955 Application 15/011,762 4 turbine section,” this recitation corresponds to a pressure in the turbine section. As to “a pressure” in 2), this is “a pressure of the flow downstream of said fixed flow compressor,” and, thus, is a compressor pressure. Although we appreciate the Examiner’s position that the pressure downstream of the turbine is also downstream of the compressor (see Final Act. 3), the Specification, distinguishes between these pressures by disclosing that “[i]n a fixed flow fluid moving device, as the volume delivered increases the pressure decreases. Thus, the pressure at the turbine section, even though it may be lower, will resist the lower pressure flow from the fixed flow fluid moving device 148.” Spec. ¶ 65. Here, the fixed flow device is a compressor. Id. Thus, one of ordinary skill in the art would understand that “a pressure of the flow downstream of said fixed flow compressor decreases,” is a pressure of the flow from or in the compressor, which is distinct from “a pressure” in or at the turbine. Accordingly, “a pressure” as recited in claim 1 is not unclear because one of ordinary skill in the art, after reviewing the Specification, would reasonably understand its scope. However, the “wherein” clause is unclear for the following reasons. The limitation “wherein when said fixed flow compressor provides an increased flow volume, as a pressure of the flow downstream of said fixed flow compressor decreases,” is a conditional statement. See Final Act. 4. That is, if (or when, or as) “A” occurs (when said fixed flow compressor provides an increased flow volume), “B” results. However, inclusion of “as” in the second part of the statement (“as a pressure of the flow downstream of said fixed flow compressor decreases”) makes it unclear whether the second part of the statement is a result of “A” occurring, causes Appeal 2019-003955 Application 15/011,762 5 “A” to result, or is also required to occur before something else results. We agree with the Examiner that claim 1 is indefinite for failing to particularly point out and distinctly claim the subject matter that the inventor regards as the invention, because it is unclear whether when the pressure of the fixed flow compressor decreases, an increased flow volume necessarily results. Therefore, we sustain the rejection of claims 1–8 under 35 U.S.C. § 112(b) for failure to particularly point out and distinctly claim the subject matter that the inventor regards as the invention. Rejection 2 – Obviousness Based on Saito Appellant argues claims 1–8 as a group. Appeal Br. 3. Pursuant to 37 C.F.R. § 41.37(c)(1)(iv), we select claim 1 as representative and claims 2–8 stand or fall with claim 1. The Examiner finds that Saito discloses most of the limitations of claim 1 including a turbine section and a cooling compressor, but does not disclose the turbine section having a variable vane positioned upstream of a rotor blade, and that the cooling compressor is a fixed flow compressor. Final Act. 5. As to the fixed flow compressor, the Examiner considers that operating Saito’s boost compressor 35 “at choked flow results in constant volumetric flow rate regardless of a decrease in back pressure.” Id. For the variable vane, the Examiner relies on Appellant’s disclosure in the “Background” section of the Specification as disclosing that gas turbine engines having a variable vane positioned upstream of a turbine rotor to control the volume of products of combustion reaching the turbine rotor are known. Id. (citing Spec. ¶¶ 4–5). The Examiner considers that it would have been obvious to use known variable turbine vanes in the system of Appeal 2019-003955 Application 15/011,762 6 Saito “to provide ‘additional flexibility to achieved desired flow conditions.’” Id. at 6 (citing Spec. ¶ 6). Appellant argues that the Examiner attempts to broadly read out any difference between the recited fixed flow cooling compressor and the boost compressor of Saito. Appeal Br. 3. Specifically, Appellant argues “[h]owever, the claim goes on to recite a function that flows from the use of the fixed flow compressor, and this is not at all clear that such would be the result of the Saito compressor.” Id. As to the Examiner’s reliance on the disclosure in the “Background,” Appellant asserts the description “relat[ing] to such a gas turbine engine; for aircraft use . . . for changing operation between ‘takeoff’ and ‘cruise’ has no application in Saito,” because Saito is a ground based power gas turbine engine. Id. at 4 (citing Saito ¶ 28). Appellant’s arguments are not persuasive for the following reasons. The Examiner found that Saito discloses a fixed flow compressor because operating Saito’s boost compressor 35 “at choked flow results in constant volumetric flow rate regardless of a decrease in back pressure.” Final Act. 5. Specifically, the Examiner found that Saito operates in a manner consistent with the Specification, which discloses that “the fixed flow cooling compressor may be a positive displacement pump/compressor, or a vane pump/compressor that may be operated near choked conditions such that reducing back pressure does not result in substantially more flow.” Id. (citing Spec. ¶ 66). Appellant does not contest this finding. The Examiner also finds that “[t]o the extent that the instant application and the applied prior art were identical in structure, as discussed above, the two would have functioned identically under identical operating conditions.” Id. at 6. Because the Examiner finds that Saito discloses the recited structure Appeal 2019-003955 Application 15/011,762 7 and would function the same, Appellant’s unsupported attorney argument that it is unclear that the claimed function “would be the result of the Saito compressor,” does not apprise us of Examiner error. That is, Appellant does not explain sufficiently why the structure is different or why Saito would not function as claimed. Appellant contends in the Reply Brief (and for the first time in this Appeal), that the disclosure of “Saito directly contradicts the Examiner’s assertions,” because Saito discloses an Inlet Guide Vane (IGV) having an opening degree that varies the flow rate of boost compressor 35 of Saito, such that Saito cannot be a “fixed flow compressor.” Reply Br. 2–3. We note that as discussed above, in the Final Office Action, the Examiner found that Saito discloses a fixed flow compressor and Appellant did not dispute that finding in the Appeal Brief. This argument is, thus, untimely and Appellant does not present any evidence or explanation to show good cause why it should be considered by the Board at this time. See 37 C.F.R. § 41.41(b)(2) (“Any argument raised in the reply brief which was not raised in the appeal brief, or is not responsive to an argument raised in the examiner's answer . . . will not be considered by the Board for purposes of the present appeal, unless good cause is shown.”). Appellant’s argument that the Examiner’s reliance on the “Background” is not applicable to Saito’s engine also is not persuasive. The Examiner relies on paragraphs 4 and 5 of the Specification, reproduced below. [0004] One feature which has been incorporated into gas turbine engines is a variable area turbine. In such systems, a variable vane is positioned upstream of a turbine rotor. An actuator rotates the position of the vane to control the volume of Appeal 2019-003955 Application 15/011,762 8 products of combustion reaching the turbine rotor. Such systems are known, and provide a gas turbine engine design with additional flexibility to achieve desired flow conditions. [0005] As can be appreciated, turbine sections are subjected to very extreme heat. As such, it is known to provide cooling air to a turbine section. Typically, the cooling air has been supplied from a compressor section, as mentioned above. However, when the variable vane upstream of the turbine is actuated, the pressures across the turbine section change. If the variable vane is moved to a more closed position, then an expansion ratio across the compressor section will increase, and pressures at downstream locations will decrease. The pressures in the turbine section tend to resist the entry of the cooling air, and thus by lowering the pressures at the turbine section, that resistance is lowered and additional cooling air flow to the turbine section may be experienced. When this occurs, undesirably high volumes of cooling air may enter the turbine section. This is undesirable for any number of reasons. Spec. ¶¶ 4 and 5. Neither of these paragraphs limit turbine cooling to aircraft use. Nor is the use limited to changing between “takeoff” and “cruise.” Indeed, paragraph 1 states “[t]his application relates to improvements in providing cooling air from a compressor section to a turbine section in a gas turbine engine.” Although the Specification discloses an embodiment relating to aircraft, neither the Specification as a whole nor claim 1 requires such a limited application. Moreover, Appellant does not explain adequately why Saito’s known “method of extracting some of the air compressed in a gas turbine compressor, cooling the air by a cooler, boosting the air by a boost compressor, and using the air as cooling air is known in order to cool high temperature components,” would not benefit from the known use of variable vane turbines as the Examiner suggests. Saito ¶ 3; see also Final Act. 6. Appeal 2019-003955 Application 15/011,762 9 We have considered all of Appellant’s timely arguments in support of the patentability of claim 1, but find them unpersuasive. Accordingly, we sustain the rejection of claim 1 as unpatentable over Saito and AAPA. Claims 2–8 fall with claim 1. Rejection 3 – Obviousness Based on Saito and Johnston The Examiner finds that, to the extent that one of ordinary skill in the art does not consider that Saito’s compressor 35 is “a fixed flow compressor, Johnston teaches the substitutional equivalence of a positive displacement compressor [(fixed flow compressor)] and a (dynamic displacement) compressor for auxiliary processes for a gas turbine.” Final Act. 7 (citing Johnston 6:59–62). The Examiner concludes that it would have been obvious to replace Saito’s compressor with the positive displacement compressor of Johnston, “[as] a simple substitution of one known element, in this case, the positive displacement compressor of Johnston, for another, in this case, the centrifugal compressor of Saito, to obtain predictable results, in this case, a fixed volumetric flow rate of air to the turbine.” Id. (citing KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 415–421 (2007)). Appellant’s entire argument for the patentability of claim 1 over the combination of Saito and Johnson is that the Examiner’s proposal to add Johnston to show fixed flow compressors is improper, because “it is the combination of elements in claim 1 which defines around the prior art, and a piecemeal collection of various components from several references cannot meet the claims.” Appeal Br. 3. This conclusory attorney argument without citation to either Saito or Johnson or the actual language of claim 1 does not apprise us of Examiner error for the following reasons. Appeal 2019-003955 Application 15/011,762 10 Johnston discloses that “although a high speed centrifugal compressor has been discussed herein, the auxiliary compressor 64 could be a low speed positive displacement compressor.” Johnston 6:59–62; see also Final Act. 7. As such, Johnston discloses a system having a gas turbine engine and an auxiliary compressor could use either a centrifugal compressor (variable flow) or a positive displacement compressor (fixed flow). Appellant provides no persuasive reason why a person of ordinary skill in the art could not have substituted one for the other. Neither does Appellant provide any persuasive reason why the results of the substitution would have been unpredictable. We agree with the Examiner that such a substitution would have been obvious. Appellant, thus, fails to persuasively apprise us of error in the Examiner’s factual findings or rationale, quoted above, for the combination of Saito and Johnston, which we determine to be reasonable and supported by the disclosure in the cited references. See KSR, 550 U.S. at 416. (“The combination of familiar elements according to known methods is likely to be obvious when it does no more than yield predictable results.”). Appellant contends in the Reply Brief (for the first time in this Appeal), that a skilled artisan would not “have been motivated to modify Saito in the manner proposed by the Examiner” because Saito’s boost compressor 35 delivers “cooling . . . air to components in the combustor 12 and turbine 13 within the same gas turbine plant 1,” whereas Johnston’s “auxiliary compressor 64 supplies compressed air to one or more auxiliary systems external to the engine 12.” Reply Br. 3. According to Appellant, the Examiner does not provide “evidence that one would utilize the auxiliary compressor 64 of Johnston to deliver compressed air to a turbine section of Appeal 2019-003955 Application 15/011,762 11 an engine.” Id. This argument is untimely, has not been shown to be responsive to an argument raised for the first time in the Examiner’s Answer, and Appellant does not present any evidence or explanation to show good cause why it should be considered by the Board at this time. Nonetheless, Saito already discloses an auxiliary compressor that is used to cool a turbine, and the Examiner relies on Johnston to teach that a system having a gas turbine engine and an auxiliary compressor could use either a centrifugal compressor (variable flow) or a positive displacement compressor (fixed flow). As the Examiner correctly notes, “it is the general concept of substitutionally equivalent compressors that is being applied to Saito, not the specific compressor structure taught by Johnston.” Ans. 12. Thus, even Appellant’s untimely contentions do not persuade us that a person of ordinary skill in the art would not have substituted one for the other. Neither does Appellant provide any persuasive reason why the results of the substitution would have been unpredictable. Appellant, thus, fails to persuasively apprise us of Examiner error on this point. Appellant’s assertion for the first time in the Reply Brief that the Examiner’s proposed modification “impermissibly changes the principle operation of the boost compressor 35 of Saito” (see Reply Br. 4) does not persuade us of Examiner error. One of ordinary skill in the art would understand that Saito’s inlet guide vanes (IGV) are used in conjunction with a centrifugal compressor to control flow, but would not be required when the centrifugal compressor is replaced by Johnston’s fixed flow, positive displacement compressor. See Spec. ¶ 66 (“the fixed flow cooling compressor may be a positive displacement pump/compressor, or a vane pump/compressor that may be operated near choked conditions such that Appeal 2019-003955 Application 15/011,762 12 reducing back pressure does not result in substantially more flow.”). Thus, even if Appellant’s arguments in the Reply Brief as to Saito regarding the IGV were timely (see Reply Br. 2–3), the Examiner does not propose a bodily incorporation of Johnson’s compressor into Saito. Such an argument does not persuade us of Examiner error. See In re Mouttet, 686 F.3d 1322, 1332 (Fed. Cir. 2012) (“It is well-established that a determination of obviousness based on teachings from multiple references does not require an actual, physical substitution of elements.”); In re Nievelt, 482 F.2d 965, 968 (CCPA 1973) (“Combining the teachings of references does not involve an ability to combine their specific structures.”). Appellant’s additional new contentions in the Reply Brief that the references do not disclose the claim 1 flow/pressure relationship when the variable vane is moved toward a closed position (see Reply Br. 4–5) are not persuasive because they do not respond to the Examiner’s findings. Specifically, the Examiner relies on McCaffrey to support the claimed relationship (see Final Act. 6 (citing McCaffrey ¶¶ 25 and 26); see also Ans. 10–11), and Appellant does not explain why McCaffrey does not support the Examiner’s findings. We have considered all of Appellant’s arguments in support of the patentability of claim 1, but find them unavailing. Appellant does not separately argue for the patentability of claims 2–8. See Appeal Br. 2–3. Accordingly, we sustain the rejection of claims 1–8 as unpatentable over Saito, AAPA, and Johnston. CONCLUSION The Examiner’s rejections are affirmed. Appeal 2019-003955 Application 15/011,762 13 In summary: DECISION SUMMARY Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–8 112(b) Indefiniteness 1–8 1–8 103 Saito 1–8 1–8 103 Saito, Johnston 1–8 Overall Outcome: 1–8 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation