Halliburton Energy Services, Inc.Download PDFPatent Trials and Appeals BoardJul 2, 202014913938 - (D) (P.T.A.B. Jul. 2, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/913,938 02/23/2016 Vikrant Bhavanishankar Wagle 2011-IP-047999U1US 4870 15604 7590 07/02/2020 Baker Botts L.L.P. 910 Louisiana Street, One Shell Plaza Houston, TX 77002 EXAMINER SKAIST, AVI T. ART UNIT PAPER NUMBER 3674 NOTIFICATION DATE DELIVERY MODE 07/02/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): debie.hernandez@bakerbotts.com susan.stewart@bakerbotts.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte VIKRANT BHAVANISHANKAR WAGLE, DHANASHREE GAJANAN KULKARNI, and SHADAAB SYED MAGHRABI __________ Appeal 2019-006103 Application 14/913,938 Technology Center 3600 ____________ Before CYNTHIA L. MURPHY, BRADLEY B. BAYAT, and AMEE A. SHAH, Administrative Patent Judges. BAYAT, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134, Vikrant B. Wagle et al. (Appellant)1 seeks our review of the final rejection of claims 15–32 under 35 U.S.C. § 103(a) as unpatentable over Miller2 and Loiseau.3 We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 “Appellant” refers to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies “Halliburton Energy Services, Inc.” as the real party in interest. Appeal Brief 1. 2 Miller et al., US 2011/0053808 A1, published March 3, 2011 (“Miller”). 3 Loiseau et al., US 2012/0305245 A1, published December 6, 2012 (“Loiseau”). Appeal 2019-006103 Application 14/913,938 2 CLAIMED INVENTION Appellant’s “disclosure relates to oil or synthetic fluid based invert emulsion drilling fluids which combine high ecological compatibility with good stability and performance properties.” Spec. ¶ 1. Independent claim 15, reproduced below, is illustrative of the subject matter on appeal. 15. A method for drilling in a subterranean formation having shales comprising: providing or using an invert emulsion drilling fluid having: a base oil; an internal aqueous phase; and a suspension agent comprising a combination of a primary viscosifier and very fine sized fumed silica, the very fine sized fumed silica having a surface area of at least 90m2/g; and drilling through shales in the subterranean formation with the drilling fluid. OPINION The obviousness rejection of claims 15–32 is premised, in part, upon the Examiner’s determination that the combination of the teachings of Miller and Loiseau would yield a predictable result. See Final Action 3. Alleging error in the rejection of claims 15–32 as unpatentable over Miller and Loiseau, Appellant argues that “[b]ecause of significant differences between the fluids of Loiseau and Miller, the Examiner’s combination does not merely yield a predictable result.” Appeal Br. 3 (emphasis omitted). Appellant contends “Loiseau teaches fracturing fluids that are primarily water-based (see Loiseau at ¶ 0016 & Tables 1 & 3 (noting the use of tap water in each sample fluid tested)), in contrast with the oil-based invert emulsion drilling fluids of Miller.” Id. at 4. “Appellant Appeal 2019-006103 Application 14/913,938 3 submits that it would not have been predictable that the very fine sized fumed silica of Loiseau could be successfully substituted into the invert emulsion fluids of Miller since the fluids in Loiseau and Miller do not share any relevant common compositional properties.” Id. The Examiner responds that “Appellant is basing this argument based upon an incorrect understanding of the reference. Loiseau does indeed recite an oil-based drilling fluid.” Ans. 4 (citing Loiseau ¶ 16). We agree. There is no dispute that Miller teaches an oil-based drilling (see Miller ¶ 9) and “more specifically teaches the invert emulsion element of Appellant’s claims.” Reply Br. 2. Loiseau is directed to a method of treating a subterranean formation of a well bore by providing a treatment fluid comprising a carrier fluid, a particulate material, a viscosifying agent and fumed silica, wherein fumed silica is in such concentration to reduce the settling rate of the particulate material in the treatment fluid; and introducing the treatment fluid into the wellbore. Loiseau, Abstract. The Examiner finds that “Loiseau teaches a drilling fluid comprising fumed silica to reduce settling rate (i.e., aid suspension).” Final Act. 3 (citing Loiseau ¶¶ 8, 33, 40, 49, and 50); see also Final Act. 8 (citing Loiseau, Tables 3–4 (examples of formulations of samples including fumed silica)). Appellant does not dispute the Examiner’s findings as to the reduced settling rate induced by fumed silica in Loiseau. Contrary to Appellant’s argument that the fluids in Loiseau and Miller do not share any relevant properties, Loiseau discloses that its “treatment fluids may be used for carrying out a variety of subterranean treatments, including, but not limited to, drilling operations, fracturing treatments, and completion operations (e.g., gravel packing).” Id. Appeal 2019-006103 Application 14/913,938 4 ¶ 40 (emphasis added). As the Examiner observes, Loiseau teaches that the carrier fluid of the treatment fluid may be “an oil-based fluid.” Id. ¶ 16; Ans. 5 (“[A]ny additives taught as suitable for oil-based drilling fluid as taught by Loiseau can indeed be considered suitable for the oil-based drilling fluid disclosed by Miller.”). Indeed, Loiseau does not limit its use of fumed silica to water-based fluids; rather, Loiseau’s claimed invention teaches the use of its suspension aid with various types of carrier fluids, including oil- based fluids. See id. Further, Appellant argues “[e]ven if the Examiner had established a prima face case of obviousness as to the combination of Loiseau and Miller, the claimed invention achieves unexpected synergistic results, demonstrating that such a combination would not have been obvious to a person of ordinary skill in the art.” Appeal Br. 6. According to Appellant, “[t]he test examples in the present specification demonstrate that the combination of a primary viscosifier and very fine sized fumed silica in an invert emulsion fluid reduces sag and oil separation to an unexpected degree, indicating the nonobviousness of the claimed combination.” Id. at 7 (citing Spec., Tables 1, 3). Appellant contends the Examiner has not addressed these unexpected results of the claimed combination. Id. It is well established that the burden of showing unexpected results rests on Appellant by establishing that the reported tests provide results that are unexpected, that the comparisons are with the closest prior art, and that the showing is commensurate in scope with the claimed subject matter. See In re Klosak, 455 F.2d 1077, 1080 (CCPA 1972). However, as noted by the Examiner, “Appellant’s arguments are more limiting than the claims Appeal 2019-006103 Application 14/913,938 5 themselves” (Ans. 6); and the showing of unexpected results must be commensurate in scope with the claims. See In re Peterson, 315 F.3d 1325, 1330–31 (Fed. Cir. 2003). The claims on appeal broadly cover drilling fluids that possess neither the particular components nor the particular proportions set forth in Table 3. And the record contains no evidence or technical reasoning as to why the same or similar unexpected results would be reached for the broad range of drilling fluids covered by the claims on appeal. See In re Greenfield, 571 F.2d 1185, 1189 (CCPA 1978) (quoting In re Tiffin, 448 F.2d 791, 792 (CCPA 1971)) (“Establishing that one (or a small number of) species gives unexpected results is inadequate proof, for ‘it is the view of this court that objective evidence of non-obviousness must be commensurate in scope with the claims which the evidence is offered to support.”’). Based on the totality of the record, including due consideration of Appellant’s evidence and arguments, we determine that the preponderance of evidence weighs more heavily in favor of an obviousness determination for the claimed subject matter. In rejecting claims 18 and 26, which recite that “the primary viscosifier” of the drilling fluid is selected from a Markush group listing “pentaerythirtol tetrastearate,” the Examiner finds that one of ordinary skill in the art would infer from the teachings of Miller that pentaerythirtol tetrastearate could be incorporated into an oil-based drilling fluid as an “additional suspension additive.” Ans. 7 (emphasis added). As noted by the Examiner, Miller discloses pentaerythirtol tetrastearate as an additive to an oil-based drilling fluid; and Miller teaches that “[a] number of additives may be included” in an oil-based drilling fluid. Miller ¶ 2. Appeal 2019-006103 Application 14/913,938 6 Appellant argues that the rejections of these claims relies on impermissible hindsight because “even if the proposed substitution of Miller’s suspension agents with those of Loiseau would be obvious, the resulting fluid would not comprise any of the primary viscosifiers recited.” Appeal Br. 8. According to Appellant, “the Examiner merely uses Applicant’s claims as a roadmap to arrive at the claimed combination of fumed silica with one of the specific viscosifiers listed in independent claim 26 (from which claims 27-32 depend) and dependent claim 18, without providing any rationale based on the prior art for doing so.” Id. at 8–9. However, the Examiner does provide rationale based on Miller for doing so (see Ans. 7), but Appellant’s arguments overlook this rationale. Specifically, the Appellant does not address why one of ordinary skill in the art would not infer from Miller that pentaerythirtol tetrastearate could be incorporated as an additional suspension additive into this so-called resulting fluid. Accordingly, we are not apprised of reversible error by the Examiner. CONCLUSION The rejection of claims 15–32 is affirmed. In summary: Claims Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 15–32 103(a) Miller, Loiseau 15–32 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED Copy with citationCopy as parenthetical citation