Ex Parte Xu et alDownload PDFBoard of Patent Appeals and InterferencesMay 8, 201211138905 (B.P.A.I. May. 8, 2012) Copy Citation UNITED STATES PATENT AND TRADEMARKOFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 11/138,905 05/26/2005 Wu Xu NOV-16093 9440 7609 7590 05/09/2012 RANKIN, HILL & CLARK LLP 23755 Lorain Road - Suite 200 North Olmsted, OH 44070-2224 EXAMINER ALEJANDRO, RAYMOND ART UNIT PAPER NUMBER 1727 MAIL DATE DELIVERY MODE 05/09/2012 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES ____________ Ex parte WU XU, ZHONGYI DENG, and PASCAL BOLOMEY ____________ Appeal 2010-010552 Application 11/138,905 Technology Center 1700 ____________ Before ROMULO H. DELMENDO, BEVERLY A. FRANKLIN, and MARK NAGUMO, Administrative Patent Judges. DELMENDO, Administrative Patent Judge. DECISION ON APPEAL Appeal 2010-010552 Application 11/138,905 2 Wu Xu, Zhongyi Deng, and Pascal Bolomey (collectively the “Appellants”) seek our review under 35 U.S.C. § 134(a) of a final rejection of claims 1, 4, and 7-11.1,2 We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. STATEMENT OF THE CASE The invention relates to a secondary battery in which a nitrogen silylated compound acts as a scavenger of undesirable moisture and free acid that may be present in the non-aqueous electrolytic solution. Specification (“Spec.”) ¶¶ [0002]-[0005]. Specifically, the Appellants explain that non- aqueous electrolytic solutions, which are used in lithium and lithium ion batteries, are made by dissolving lithium salts in a variety of organic solvents. Id. ¶ [0002]. The Appellants further explain that, “[i]n particular, nonaqueous electrolytes comprising lithium hexafluorophosphate (LiPF6) exhibit very good electrochemical stability and conductivity,” but that “LiPF6 is not thermally stable and readily decomposes by hydrolysis” in the presence of moisture and acidic impurities to form strong acid hydrogen fluoride (HF), which “is especially harmful to batteries because it reacts with electrode active materials and corrodes the sold electrolyte interface (SEI), which results in poor battery performance.” Id. ¶¶ [0002]-[0003]. 1 The Appellants identify the real party in interest as Novolyte Technologies, Inc. 2 Appeal Brief filed March 1, 2010 (“Br.”) at 5; Final Office Action mailed October 8, 2009. App App subje eal 2010-0 lication 11 Claim 1, ct matter 1. a. b. c. formula w independ halogen, X and Y consistin aryl, –O –PR12–, independ halogen, is selecte between N(R15)–, wherein group co alkenyl, 10552 /138,905 the sole in on appeal A second an anode a cathode an electro i. a n ii. a s iii. a herein R1, ently sele C1-C20 alk are each i g of hydro –, –S–, –C and –Si(R ently sele C1-C20 alk d from th X and Y, –NR16R17 R15 to R21 nsisting o and aryl, a dependen and is repr ary battery comprisin lytic solut on-aqueou alt, and nitrogen si R2, and R3 cted from yl, C1-C20 ndependen gen, halog O–, –CO2– 13R14)–, wh cted from yl, C1-C20 e group co –O–, –S–, , –PR18–, – are each i f hydrogen nd m is a 3 t claim on oduced be comprisi g lithium ion compr s solvent, lylated ad [sic, R1, R the group alkenyl, a tly selecte en, C1-C2 , –SO–, – erein R9 t the group alkenyl, a nsisting of –CO–, –C Si(R19R20 ndependen , halogen, number fro appeal, is low: ng , and ising ditive hav 2, and R3 consisting nd aryl re d from the 0 alkyl, C1 SO2–, –NR o R14 are e consisting nd aryl, an nothing, O2–, –SO )–, and [C tly selecte C1-C20 alk m 1 to 6. illustrativ ing the ] are each of hydrog sidue, whe group -C20 alken 9–, –NR1 ach of hydrog d wherein a direct bo –, –SO2–, (R21)2]m–, d from the yl, C1-C20 e of the en, rein yl, 0R11, en, Z nd – Appeal 2010-010552 Application 11/138,905 4 The Examiner rejected the claims under 35 U.S.C. § 103(a) as follows: I. Claims 1, 4, and 7-11 as unpatentable over Kim3 in view of Oestreich4; II. Claims 1, 4, and 7-11 as unpatentable over Kim in view of Orr5; and III. Claims 1, 4, and 7-11 as unpatentable over Kim in view of Pandey.6 Examiner’s Answer mailed April 27, 2010 (“Ans.”) at 4-10. ISSUES The Examiner found that Kim describes a lithium secondary battery comprising: (i) an anode: (ii) a cathode; and (iii) an electrolyte including a lithium salt, organic solvents, and additive compounds. Ans. 4. The Examiner acknowledged, however, that Kim does not disclose the nitrogen silylated additive specified in claim 1. Id. at 5. To account for this difference, the Examiner relied on the teachings of Oestreich, Orr, or Pandey. Id. at 5, 7, and 9. The Examiner found that “it is commonplace to use the claimed nitrogen silylated compound as an additive to chemical compositions or materials independently of the final use of those chemical compositions or materials.” Id. at 11. The Examiner concluded that the 3 U.S. Patent Application Publication published December 23, 2004, based on Application 10/817,761 filed April 2, 2004. 4 U.S. Patent 6,365,643 B1 issued April 2, 2002. 5 U.S. Patent Application Publication published March 3, 2005. 6 U.S. Patent 5,654,439 issued August 5, 1997. Appeal 2010-010552 Application 11/138,905 5 “simple substitution of one known equivalent element for another to obtain predictable results is prima-facie obvious.” Id. The Appellants contend that the Examiner’s rejections are in error because the teachings of Oestreich, Orr, and Pandey bear no relation to those of Kim and thus a person of ordinary skill in the art would have had no reason to combine the prior art elements in the manner claimed. Br. 11, 14, and 16. Thus, a dispositive issue arising from these contentions is: Did the Examiner articulate acceptable reasoning with some rational underpinning to support a conclusion that a person of ordinary skill in the art would have been prompted to include the specified nitrogen silylated additive as part of Kim’s electrolytic solution in view of the teachings of Oestreich, Orr, or Pandey? DISCUSSION We agree with the Appellants that the Examiner’s rejections are not well founded. Our analysis is as follows. The Examiner’s finding, Ans. 4, that Kim describes a lithium secondary battery comprising an anode, a cathode, and an electrolyte including a lithium salt, an organic solvent, and additive compounds in the electrolyte is undisputed. Br. 10; see also, e.g., Kim’s Abst. Kim, however, does not teach a nitrogen silylated compound as an additive but rather compounds such as bisphenol A, 2,5-dimethylfuran, and 2,3-dichloro-1,4- naphthoquinone. ¶ [0040]. Kim also discloses an organo sulfone-based compound having a particular formula as a co-additive. ¶¶ [0051]-[0053]. According to Kim, the additive compound is used to form a passivation layer Appeal 2010-010552 Application 11/138,905 6 on the surface of the positive electrode to prevent oxidative decomposition of the electrolyte, which would otherwise occur at high temperatures and cause an increase in internal pressure for the battery, while the organo sulfone-based co-additive inhibits gas generation on the negative electrode at high temperatures and improves cycle life and capacity characteristics. ¶¶ [0035], [0054]. Oestreich discloses a process for preparing cationic photoinitiators having reduced crystallization tendency comprising reacting a particular hydroxyl-containing photoinitiator (iodonium salts) with a chlorosilane, a silanol, a silylamine, a silyl vinyl ether, a silazane, and/or a cyclic siloxane. Col. 2, ll. 34-38; col. 6, l. 40 to col 7, l. 65; col. 9, ll. 19-33. According to Oestreich, the photoinitiator is useful in the cationic polymerization of organic substances such as epoxides, vinyl ethers, organopolysiloxanes containing epoxy groups, organopolysiloxanes containing alkenyloxy groups, and olefins. Col. 9, ll. 41-48. Orr describes metallic vapor phase fuel compositions for use in jet, aviation, turbine, diesel, gasoline, and other combustion applications. ¶ [0001]. Orr states that the fuel composition includes an enhanced combustion structure (ECS) additive such as 1-trimethyl(silyl)-pyrrolidone for the purpose of achieving pollution reduction, improving combustion performance, and enhancing the stability of the fuel composition. Abst.; ¶¶ [0005], [0113]. Pandey teaches a process for synthesizing epibatidine – a potent non- opioid analgesic. Col. 1, ll. 11-14. Specifically, the epibatidine is prepared by reacting 6-chloro-3-vinyl pyridine having a particular formula with N-1- Appeal 2010-010552 Application 11/138,905 7 alkyl-2.5-di(trialkyl silyl) pyrrolidone having a particular formula. Col. 1, ll. 44-52; Figure 1. These facts plainly reveal that the Examiner’s reasoning lacks any rational underpinning. The compounds described in Oestreich, Orr, and Pandey are unrelated in terms of either structure or function to the additive compounds described in Kim. Nor has the Examiner established any plausible chemical similarity between the systems disclosed by the secondary references and the lithium secondary battery disclosed by Kim. Thus, the Examiner has failed to show any connection between Kim and any one of Oestreich, Orr, and Pandey. KSR Int’l Co. v. Teleflex, Inc., 550 U.S. 398, 418 (2007) (“Often, it will be necessary . . . to look to interrelated teachings of multiple patents; the effects of demands known to the design community or present in the marketplace; and the background knowledge possessed by a person having ordinary skill in the art, all in order to determine whether there was an apparent reason to combine the known elements in the fashion claimed . . . .”). While the Examiner argues that the compounds described in Oestreich, Orr, and Pandey are interchangeable with Kim’s additives as equivalents, Ans. 11, no evidence has been offered to support such a finding. KSR, 550 U.S. at 418 (“[A] patent composed of several elements is not proved obvious merely by demonstrating that each of its elements was, independently known in the prior art.”). For these reasons, we cannot uphold the Examiner’s rejections. ORDER The Examiner’s decision to reject claims 1, 4, and 7-11 is reversed. Appeal 2010-010552 Application 11/138,905 8 REVERSED sld Copy with citationCopy as parenthetical citation