Ex Parte Weers et alDownload PDFBoard of Patent Appeals and InterferencesSep 29, 201010982191 (B.P.A.I. Sep. 29, 2010) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 10/982,191 11/04/2004 Jeffry G. Weers 53321-US-CNT 7025 1095 7590 09/29/2010 NOVARTIS CORPORATE INTELLECTUAL PROPERTY ONE HEALTH PLAZA 101/2 EAST HANOVER, NJ 07936-1080 EXAMINER KISHORE, GOLLAMUDI S ART UNIT PAPER NUMBER 1612 MAIL DATE DELIVERY MODE 09/29/2010 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES __________ Ex parte JEFFRY G. WEERS, THOMAS TARARA, and STELIOS TZANNIS __________ Appeal 2010-005999 Application 10/982,191 Technology Center 1600 __________ Before CAROL A. SPIEGEL, TONI R. SCHEINER, and STEPHEN WALSH, Administrative Patent Judges. SCHEINER, Administrative Patent Judge. DECISION ON APPEAL1 This is an appeal under 35 U.S.C. § 134 involving claims to a formulation for pulmonary administration. The claims have been rejected as obvious and non-enabled. We have jurisdiction under 35 U.S.C. § 6(b). 1 The two-month time period for filing an appeal or commencing a civil action, as recited in 37 C.F.R. § 1.304, or for filing a request for rehearing, as recited in 37 C.F.R. § 41.52, begins to run from the “MAIL DATE” (paper delivery mode) or the “NOTIFICATION DATE” (electronic delivery mode) shown on the PTOL-90A cover letter attached to this decision. Appeal 2010-005999 Application 10/982,191 2 STATEMENT OF THE CASE The present invention is directed to a storage-stable “dry powder pharmaceutical formulation that spontaneously encapsulates an active agent when delivered to the lungs of a user” (Spec. 3: 26-28). “The pharmaceutical formulation has a gel (or solid) to liquid phase transition temperature in the hydrated state that is sufficiently low that the pharmaceutical formulation is in a liquid state after it is deposited in the fluid lining of the lungs” (id. at 6: 27-29). That is, “[i]n order for the pharmaceutical formulation to be in liquid state in the lungs of a human, . . . [it] will have a liquid phase transition temperature in the hydrated state of less than or equal to 37°C. By being in the liquid state, the lipid molecules . . . spontaneously reassemble to form liposomes” (id.at 6: 29 to 7: 2), thereby encapsulating the active agent, and “increas[ing] the amount of time the active agent is retained in the lungs” (id. at 7: 5-11). In addition, “[t]he stability of the pharmaceutical formulation . . . can be improved by increasing its liquid transition temperature in the ambient [non-hydrated] environment” to greater than 37°C. “By making the non- hydrated liquid transition temperature higher [than 37°C], the pharmaceutical formulation can be used in an ambient environment with less need for refrigeration and can be stored at room temperature for a longer period of time” (id. at 8: 4-14). “The storage stability of the pharmaceutical formulation can be further enhanced by increasing the difference between the hydrated liquid transition temperature . . . and the non-hydrated liquid transition temperature . . . [so that] the non-hydrated liquid transition temperature is at least 20°C higher than the hydrated liquid transition temperature” (id. at 8: 18-22). Appeal 2010-005999 Application 10/982,191 3 Claims 1-40 and 55-58 are pending and on appeal. Claims 1, 40, 55, and 57 are representative: 1. A pharmaceutical formulation for pulmonary administration, the pharmaceutical formulation comprising: a lipid component; and an active agent; wherein the pharmaceutical formulation has a liquid phase transition temperature of less than or equal to 37°C when hydrated and a liquid phase transition temperature of greater than 57°C when non-hydrated, whereby the lipid component spontaneously encapsulates and/or entraps the active agent when the pharmaceutical formulation is administered to the lungs. 40. A pharmaceutical formulation for pulmonary administration, the pharmaceutical formulation comprising: a lipid component; ciprofloxacin; and a targeting agent, wherein the pharmaceutical formulation has a liquid phase transition temperature of less than or equal to 37°C when hydrated, whereby the lipid component spontaneously encapsulates and/or entraps the active agent when the pharmaceutical formulation is administered to the lungs. 55. A pharmaceutical formulation for pulmonary administration, the pharmaceutical formulation comprising: a lipid component; and ciprofloxacin; wherein the pharmaceutical formulation has a liquid phase transition temperature of less than or equal to 37°C when hydrated, whereby the lipid component spontaneously encapsulates and/or entraps the active agent when the pharmaceutical formulation is administered to the lungs. 57. A pharmaceutical formulation for pulmonary administration, the pharmaceutical formulation comprising: a lipid component; an active agent; and a targeting agent, Appeal 2010-005999 Application 10/982,191 4 wherein the pharmaceutical formulation has a liquid phase transition temperature of less than or equal to 37°C when hydrated, whereby the lipid component spontaneously encapsulates and/or entraps the active agent when the pharmaceutical formulation is administered to the lungs. The Examiner rejected the claims as follows: claims 1-40 and 55-58 under 35 U.S.C. § 112, first paragraph, as lacking enablement; claims 1-6, 9, 11, 13-15, 19-39, and 55-56 under 35 U.S.C. § 102(b) as anticipated by Weers I 2 or Weers II;3 claims 1-40 and 55-58 under 35 U.S.C. § 103(a) as unpatentable over Byström,4 Weers I, and Weers II; and claims 1-40 and 55-58 under the doctrine of obviousness-type double patenting as unpatentable over claims 1-21 of U.S. Patent 7,393,544.5 We reverse the enablement and anticipation rejections; and affirm the obviousness rejection with respect to claims 40 and 55-58, but reverse it with respect to claims 1-39. We do not reach the obviousness-type double patenting rejection. FINDINGS OF FACT (FF) 1. According to the Specification, a hydrated environment is “an environment having at least 90% relative humidity,” while a non-hydrated environment is one “having less than 30% relative humidity” (Spec. 8: 15- 16). 2 International Application WO 01/85136 A2 of Jeffry G. Weers et al, published November 15, 2001. 3 U.S. Application US 2002/0037316 A1 of Jeffry G. Weers et al., published March 28, 2002. 4 U.S. Patent 6,045,828, issued April 4, 2000 to Katarina Byström et al. 5 U.S. Patent 7,393,544, issued July 1, 2008 to Luis A. Dellamary et al. Appeal 2010-005999 Application 10/982,191 5 2. The Specification teaches that “[t]he transition temperature properties of the pharmaceutical formulation may be tailored . . . by proper selection of the lipid component and/or by mixing lipid components” (Spec. 9: 1-3). “Many phospholipids have a hydrated liquid crystal phase transition temperature less than or equal to 37°C . . . such as dimyristoylphosphatidyl- choline (DMPC) which has a hydrated liquid transition temperature of 23.5°C” (id. at 9: 4-8). In addition, the Specification lists a number of other phospholipids having hydrated liquid transition temperatures of less than 37°C (id. at 9: 8-14). 3. The Specification also teaches that “the lipid component of the pharmaceutical formulation may comprise a mixture of phospholipids in order to provide desirable transition temperature characteristics” (Spec. 9: 16-18). A phospholipid having a hydrated liquid transition temperature well below 37°C may be combined with a phospholipid having a hydrated liquid transition temperature above 37°C “in a ratio that results in a phospholipid mixture having a hydrated liquid transition temperature that is 37°C or is just below 37°C” (id. at 9: 23-24). For example, DMPC can be combined with dipalmitoylphosphatidylcholine (DPPC) which has a hydrated liquid transition temperature of 42°C (id. at 9: 25-26). In addition, the Specification lists a number of other long-chain phospholipids with hydrated liquid transition temperature above 37ºC (id. at 9: 29 to 10: 2). 4. The Specification teaches that the pharmaceutical formulation “may also comprise added salts that can impact the hydrated and/or the non- hydrated liquid transition temperature . . . For example, one or more polyvalent cations may be added to the pharmaceutical formulation to increase the non-hydrated liquid transition temperature” (Spec. 11: 20-23). Appeal 2010-005999 Application 10/982,191 6 In one version, the pharmaceutical formulation comprises a polyvalent cation that is a divalent cation, such as one or more of calcium, magnesium, zinc, iron, and the like. The polyvalent cation may be present in an amount effective to increase the non-hydrated liquid transition temperature of the phospholipid such that the particulate composition exhibits a liquid transition temperature which is greater than its storage temperature by at least 20°C, preferably at least 40°C. The molar ratio of polyvalent cation to phospholipid should be at least 0.05, preferably 0.05-2.0, and most preferably 0.25-1.0. (Id. at 12: 1-7.) 5. The Specification describes pharmaceutical formulations wherein the lipid component comprises a mixture of a phospholipids and a polyvalent cation. For example, the lipid component may comprise a mixture of DMPC and DPPC in an amount sufficient to provide a hydrated liquid transition temperature of just below 37°C, and . . . may further comprise calcium chloride in a sufficient amount to raise the non-hydrated liquid transition temperature to at least 80°C, more preferably to at least 90°C. In one version, the lipid component may comprise from 20% to 50% DMPC and from 50% to 80% DPPC, and the calcium may be present in a molar ratio of calcium to phospholipids of about 0.5. (Spec. 12: 15-22.) 6. Weers I discloses “dry powder compositions of phospholipid suitable for drug delivery” in which “polyvalent cations, preferably divalent cations, [are used] to dramatically increase the Tm [gel to liquid transition temperature] of the phospholipids” (Weers I 4: 1-2, 15-16).6 6 The disclosure of Weers II is essentially the same as that of Weers I, so we will confine our discussion to Weers I. Appeal 2010-005999 Application 10/982,191 7 7. According to Weers I, increasing the Tm “allow[s] for a large difference between Tm and the storage temperature, thereby improving powder stability” and also “yield[s] phospholipids which are able to spread more effectively upon contact with lung epithelia than hydrated phospholipids, thereby allowing drugs to be more effectively distributed to the lung periphery” (Weers I 4: 23-28). 8. The compositions disclosed by Weers I “exhibit a characteristic gel to liquid crystal phase transition temperature, Tm, which is greater than a recommended storage temperature, Ts, typically room temperature, by at least 20°C. Preferably Tm is at least 40°C greater than Ts” (Weers I 5: 2-5). 9. Weers I teaches that suitable phospholipids “comprise those that have gel to liquid crystal phase transition greater than about 40°C. Preferably the incorporated phosphlipids are relatively long chain (i.e., C16- C22) saturated lipids . . . such as dipalmitoylphosphatidylcholine [DPPC]” (Weers I 9: 22-28). 10. Weers I discloses ciprofloxacin as an active agent suitable for pulmonary delivery (Weers I 6: 31). 11. Byström discloses “a proliposome powder . . . comprising in a single phase discrete particles of a biologically active component together with a lipid or mixture of lipids having a phase transition temperature (Tc) of below 37ºC” (Byström, col. 2, ll. 27-31). 12. Byström teaches that the powder “can be inhaled directly and in situ, for example in the upper or lower respiratory system, will form liposomes in which [the] biologically active component is totally incorporated” (Byström, col. 2, ll. 43-46). Appeal 2010-005999 Application 10/982,191 8 13. According to Byström, “[t]he lipid or lipid mixture must have a phase-transition temperature below body temperature (37ºC) in order for th[e] product proliposome powder to be . . . able to form liposomes in the respiratory system” (Byström, col. 2, ll. 49-54). 14. Byström teaches that mixtures of lipids with phase-transition temperatures below 37ºC include mixtures of DPPC/DMPC, as well as mixtures of phosphatidylcholine/phosphatidylserine/cholesterol (Byström, col. 3, ll. 10-12). 15. Byström also teaches that suitable active components include antibiotics (Byström, col. 3, ll. 40-49). 16. According to the present Specification, phosphatidylserine, (which may be part of the lipid component of the claimed formulations) also serves as a “targeting agent” (Spec. 11: 10; 16: 17). ENABLEMENT [A] specification disclosure which contains a teaching of the manner and process of making and using the invention in terms which correspond in scope to those used in describing and defining the subject matter sought to be patented must be taken as in compliance with the enabling requirement of the first paragraph of § 112 unless there is reason to doubt the objective truth of the statements contained therein which must be relied on for enabling support. In re Marzocchi, 439 F.2d 220, 223 (CCPA 1971). [It] is incumbent upon the Patent Office, whenever a rejection on this basis is made, to explain why it doubts the truth or accuracy of any statement in a supporting disclosure and to back up assertions of its own with acceptable evidence or reasoning which is inconsistent with the contested statement. Id. at 224. Appeal 2010-005999 Application 10/982,191 9 In other words, “the PTO bears an initial burden of setting forth a reasonable explanation as to why it believes that the scope of protection provided by that claim is not adequately enabled by the description of the invention . . . this includes, of course, providing sufficient reasons for doubting any assertions in the specification as to the scope of enablement.” In re Wright, 999 F.2d 1557, 1561-1562 (Fed. Cir. 1993). Discussion The Examiner rejected claims 1-40 and 55-58 under the first paragraph of section 112 because the Specification “does not reasonably provide enablement for generic ‘pharmaceutical formulation having a liquid phase transition temperature of less than equal to 37 degrees when hydrated and a liquid phase transition temperature greater than [ ]57 degrees when non-hydrated’” (Ans. 3). The issue raised by this rejection is whether the Examiner has met the initial burden of providing sufficient reason to doubt that the Specification is enabling for a pharmaceutical formulation having a liquid phase transition temperature of less than or equal to 37°C when hydrated and greater than 57°C when non-hydrated. According to the Examiner, “the temperature at which [a] lipid changes its state (from solid to liquid) . . . is an inherent property and would not change whether the lipid is hydrated or not hydrated” (Ans. 3). In addition, the Examiner found that the Specification “does not provide any specific examples showing a specific phospholipid or phospholipid combination and the divalent cations hav[ing] the desired function” (id. at 4). In consequence, the Examiner found that “[o]ne of ordinary skill in the Appeal 2010-005999 Application 10/982,191 10 art would not be able to prepare a composition which has desired claimed characteristics . . . without undue experimentation” (id. at 4). The Examiner has not provided sufficient reason to doubt that the Specification is enabling for the claimed invention. First, the Examiner cited Bramhall7 as evidence that the liquid transition temperature of a lipid is the same whether it’s hydrated or not - but the reference doesn’t support the Examiner’s assertion. It merely reports that the liquid transition temperature of DPPC is 41ºC, which is consistent with the liquid transition temperature reported for hydrated DPPC in the Specification (FF3). In any case, in response to the Examiner’s assertion, Appellants submitted evidence directly refuting the Examiner’s assertion. For example, Pfeiffer8 provides evidence that “[i]t is widely known that dehydration increases the main phase transition temperature of phospholipids” and “the dehydration-induced shift of the phase transition temperature” can even be used to calculate hydration pressure (Pfeiffer, Abstract). Second, the Specification provides explicit guidance for tailoring the liquid transition temperature of the lipid component of the formulation under both hydrated (e.g., in the respiratory system) and non-hydrated (e.g., storage) conditions (FF2-5). The Examiner’s apparent requirement for working examples is overly stringent, and not in keeping with the state of the law, particularly as the only reason given for doubting the objective truth of the Specification’s disclosure is not supported by the evidence of record. 7 U.S. patent 4,825,447, issued April 25, 1989 to Bramhall, see col. 5, ll.28- 29. 8 H. Pfeiffer et al, Hydration pressure and phase transitions of phospholipids: II. Thermotropic approach, 1609 BIOCHIMICA ET BIOPHYSICA ACTA 148-152 (2003) (Abstract only). Appeal 2010-005999 Application 10/982,191 11 Conclusion The Examiner has not met the initial burden of providing sufficient reason to doubt that the Specification is enabling for a pharmaceutical formulation having a liquid phase transition temperature of less than or equal to 37°C when hydrated and greater than 57°C when non-hydrated. We will reverse the rejection of claims 1-40 and 55-58 under the first paragraph of 35 U.S.C. § 112 for lack of enablement. ANTICIPATION Discussion The Examiner rejected claims 1-6, 9, 11, 13-15, 19-39, and 55-56 as anticipated by Weers I or Weers II, and the issue raised by this rejection is whether either reference9 discloses a pharmaceutical formulation comprising a lipid component with a liquid phase transition temperature less than or equal to 37°C when hydrated, the minimal requirement of all the claims rejected on this ground. The Examiner finds that Weers I discloses “particulate preparations containing an active agent, phospholipid and a polyvalent cation in an amount which increases the gel-to-liquid transition temperature of the particle compared to particles without the polyvalent cations” (Ans. 4). The Examiner further finds that “[t]he phospholipids include [the] instantly claimed dipalmitoylphosphatidylcholine [DPPC]” (Ans. 4), and “since it is the same composition, one would expect similar properties and applicant has not shown that instant composition is different” (id. at 10). 9 As discussed above, the disclosures of these two references are essentially the same, so we will confine our discussion to Weers I. Appeal 2010-005999 Application 10/982,191 12 Nevertheless, the Examiner has overlooked the fact that DPPC, on its own, has a liquid phase transition temperature when hydrated of 42°C (FF3), and the fact that Weers I discloses pharmaceutical formulations where the lipid component has a liquid phase transition temperature greater than about 40ºC and/or at least 20ºC greater than typical room temperature (FF8, 9). Weers I doesn’t explicitly say that “greater than about 40ºC” refers to the hydrated liquid transition temperature. But Weers I does disclose that DPPC and other long chain phospholipids are suitable for the formulations, and the evidence of record establishes that these phospholipids have liquid transition temperatures above 37ºC in the hydrated state (e.g., DPPC’s is 42ºC) (FF3). It is true that DPPC is disclosed in the present Specification as suitable for formulations with a lipid component having a hydrated liquid transition temperature of less than or equal to 37ºC - but only when tailored according to the methods disclosed (e.g., by mixing it with a phospholipid with a hydrated liquid transition temperature below 37ºC) (FF3). We agree with Appellants that the Examiner has not shown that Weers I discloses “a mixture of phospholipids or other alteration that has a liquid phase transition temperature of less than or equal to 37ºC when hydrated” (Reply Br. 5). Conclusion The Examiner has not established that either Weers I or Weers II discloses a pharmaceutical formulation comprising a lipid component with a liquid phase transition temperature less than or equal to 37°C when hydrated. Appeal 2010-005999 Application 10/982,191 13 OBVIOUSNESS Discussion The Examiner rejected claims 1-40 and 55-58 as unpatentable over Byström in view of Weers I or Weers II. Again, all of the claims subject to this rejection are directed to a formulation comprising a lipid component with a liquid phase transition temperature less than or equal to 37°C when hydrated. Claims 1-39 In addition to requiring a lipid component with a hydrated liquid phase transition temperature less than or equal to 37°C, claims 1-39 additionally require the lipid component to have a liquid phase transition temperature greater than 57°C when non-hydrated. The Examiner has not established that any one of the references relied on discloses this limitation, or otherwise explained how or why one would combine the teachings of the references to arrive at this limitation. Accordingly, we will reverse the obviousness rejection of claims 1-39. Claims 40 and 55-58 These claims stand on a different footing as they don’t require the lipid component to have a liquid phase transition temperature greater than 57°C when non-hydrated. As discussed above, Byström discloses a proliposome powder comprising discrete particles of an active agent together with a lipid or a mixture of lipids having a liquid phase transition temperature below 37ºC, which forms liposomes incorporating the active agent upon inhalation into the respiratory system. Moreover, Byström discloses a lipid component with a liquid transition temperature below 37°C comprising a mixture of Appeal 2010-005999 Application 10/982,191 14 phosphatidylcholine, phosphatidylserine (a targeting agent), and cholesterol (FF12-14, 16). Thus, Byström discloses a formulation that meets all the limitations of these claims, with the exception of specifying that the active agent is the antibiotic ciprofloxacin (which isn’t even required by claims 57 and 58). In any case, we agree with the Examiner that it would have been obvious to include ciprofloxacin in the formulation, as Byström teaches that the formulations are suitable for delivering antibiotics to the respiratory system (FF15), and Weers I discloses ciprofloxacin as an active agent suitable for pulmonary delivery (FF10). Appellants contend that “[t]he Examiner has taken a liquid formulation (Bystr[ö]m et al) that is administered as a liquid and combined it with a powder formulation (Weers et al) and magically concluded it would have been obvious to have powder that converts to liquid” (Reply Br. 5). Appellants’ contention is not persuasive because it is plainly contrary to the facts. Byström is explicitly directed to a powdered phospholipid formulation that spontaneously forms liposomes encapsulating an active component upon contact with the hydrating environment of the respiratory system (FF11-13). Accordingly, we will affirm this rejection with respect to claims 40 and 55-58. Appeal 2010-005999 Application 10/982,191 15 DOUBLE PATENTING The only remaining rejection is the rejection of claims 1-40 and 55-58 under the doctrine of obviousness-type double patenting as unpatentable over claims 1-21 of U.S. Patent 7,393,544. Appellants do not traverse the merits of the rejection in their Appeal Brief, and have previously indicated they “will consider the filing of a terminal disclaimer . . . if appropriate” (Response filed June 3, 2009). We decline to decide the appeal as to the obviousness-type double patenting rejection, as Appellants have waived any appeal of the rejection. SUMMARY The rejection of claims 1-40 and 55-58 under the first paragraph of 35 U.S.C. § 112 for lack of enablement is reversed. The rejection of claims 1-6, 9, 11, 13-15, 19-39, and 55-56 under 35 U.S.C. § 102(b) as anticipated by Weers I or Weers II is reversed. The rejection of claims 1-40 and 55-58 under 35 U.S.C. § 103(a) as unpatentable over Byström, Weers I, and Weers II is affirmed with respect to claims 40 and 55-58, and reversed with respect to claims 1-39. We do not reach the rejection of claims 1-40 and 55-58 under the doctrine of obviousness-type double patenting. Appeal 2010-005999 Application 10/982,191 16 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv)(2006). AFFIRMED-IN-PART NOVARTIS CORPORATE INTELLECTUAL PROPERTY ONE HEALTH PLAZA 101/2 EAST HANOVER, NJ 07936-1080 Copy with citationCopy as parenthetical citation