Ex Parte Ranganathan et alDownload PDFPatent Trial and Appeal BoardSep 15, 201713331375 (P.T.A.B. Sep. 15, 2017) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 13/331,375 12/20/2011 Sumita S. Ranganathan D-44700-01 7925 7590 09/18/2017 Rnnert R Harle.v Tr EXAMINER Cryovac, Inc. P. O. Box 464 YAGER, JAMES C Duncan, SC 29334 ART UNIT PAPER NUMBER 1782 MAIL DATE DELIVERY MODE 09/18/2017 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte SUMITA S. RANGANATHAN, RODNEY R. HODGSON, MICHAEL J. ROSINSKI, RICHARD KEITH WATSON, TERRY LEE TROUTT, DAVID MICHAEL FINLEY, and DIANA L. HUERTA Appeal 2017-002254 Application 13/331,375 Technology Center 1700 Before: BRADLEY R. GARRIS, JEFFREY B. ROBERTSON, and N. WHITNEY WILSON, Administrative Patent Judges. ROBERTSON, Administrative Patent Judge. DECISION ON APPEAL Appeal 2017-002254 Application 13/331,375 STATEMENT OF THE CASE Appellants appeal under 35 U.S.C. § 134(a) from the Examiner’s Final rejection1 2 3of claims 1—12, 14—19, 22, and 23.2,3 (App. Br. 3.) We have jurisdiction pursuant to 35 U.S.C. § 6(b). We AFFIRM. THE INVENTION The Specification states that the invention is directed to, in a first aspect, a packaged product including an easy-open packaging article of a multilayer film surrounding and adhered to a cooked meat product. (Spec. 19.) Claim 1, reproduced below, is representative of the subject matter on appeal. 1. A packaged product comprising an easy-open packaging article including a multilayer film surrounding and adhering to a cooked meat product, with the packaging article having a heat seal of the inside surface of the film to itself and a skirt extending outward from the heat seal with the skirt having a tear initiator therein, the multilayer film comprising: (A) a first layer that is an inside seal layer comprising a thermoplastic polymer comprising at least one member selected from the group consisting of polyamide and polyester; (B) a second layer that bonds to the first layer with a bond strength of at least 36 grams per inch; (C) wherein the second layer, or a third layer with the second layer being between the first layer and the third layer, comprises a tear-enhancing component comprising at least one member selected from the 1 Final Rejection (mailed August 26, 2015, hereinafter “Final”.) 2 According to the Appellants, Cryovac Inc. is the real party in interest. (Appeal Brief (filed May 9, 2016, hereinafter “App. Br.,”) 3.) 3 Claims 13, 20, and 21 have been canceled. (See App. Br. 3.) 2 Appeal 2017-002254 Application 13/331,375 group consisting of an inorganic filler and an incompatible polymer blend, wherein: the filler is present in an amount of at least 5 weight percent, based on layer weight, and the filler comprises at least one member selected from the group consisting of silicate, silica, siloxane, silicone resin, zinc sulfide, wollastonite, microspheres, glass fiber, metal oxide, calcium carbonate, sulfate, aluminum trihydrate, feldspar, perlite, gypsum, iron, fluoropolymer, crosslinked polymethylmethacrylate, talc, diatomaceous earth, zeolite, mica, kaolin, carbon black, and graphite, and the second or third layer containing the filler makes up at least 10 weight percent of the film, based on total film weight; and the incompatible polymer blend comprises at least one member selected from the group consisting of: (i) a blend of from 90 to 30 weight percent ethylene homopolymer and/or ethylene/alpha-olefm copolymer with from 10 to 70 weight percent ethylene/unsaturated ester copolymer having an unsaturated ester content of at least 10 weight percent; (ii) a blend of ionomer resin with ethylene/unsaturated ester copolymer, and/or polybutylene, and/or propylene homopolymer and/or propylene copolymer; (iii) a blend of homogeneous ethylene/alpha-olefm copolymer with recycled polymer blend comprising ethylene homopolymer, propylene homopolymer, ethylene copolymer, propylene copolymer, polyamide, ethylene/vinyl alcohol copolymer, ionomer resin, anhydride-modified ethylene/alpha-olefm copolymer, and/or anti block; (iv) a blend of from 10 to 75 weight percent ethylene/unsaturated ester copolymer with from 90 to 15 weight percent polypropylene and/or propylene/ethylene copolymer, and/or polybutylene, and/or modified ethylene/alpha-olefm copolymer, and/or styrene homopolymer, and/or styrene/butadiene copolymer; 3 Appeal 2017-002254 Application 13/331,375 (v) a blend of ethylene/norbomene copolymer with ethylene/unsaturated ester copolymer and/or polypropylene and/or polybutylene; (vi) a blend of from 90 to 15 weight percent ethylene/alpha- olefin copolymer with from 10 to 75 weight percent polypropylene and/or polybutylene and/or ethylene/norbomene; (vii) a blend of from 90 to 25 weight percent homogeneous propylene homopolymer and/or homogeneous propylene copolymer with from 10 to 75 weight percent homogeneous ethylene/alpha-olefm copolymer and/or ethylene/unsaturated ester copolymer; (viii) a blend of propylene homopolymer and/or propylene/ethylene copolymer and/or polybutylene with ethylene/methyl acrylate copolymer and/or ethylene/acrylic acid copolymer and/or ethylene/butyl acrylate copolymer; (ix) a blend of polyamide with polystyrene and/or ethylene/alphaolefm copolymer and/or ethylene/vinyl acetate copolymer and/or styrene/butadiene copolymer; and (x) a blend of polyamide 6 and polyamide 616T; and the incompatible polymer blend is present in at least one layer of the multilayer film, and the incompatible polymer blend makes up at least 20 weight percent of the film, based on total film weight. THE REJECTIONS The Examiner rejected the claims under 35 U.S.C. § 103(a) as follows: I. claims 1, 2, 4—12, 14—18, 22, and 23 as obvious over Dayrit,4 in view of Roveda,5 and Oberle;6 4 Dayrit et al., US 2008/0292821 Al, published November 27, 2008 (“Dayrit”). 5 Roveda et al., US 2009/0022860 Al, published January 22, 2009 (“Roveda”). 6 Oberle, US. Patent 4,855,183, issued on August 8, 1989. 4 Appeal 2017-002254 Application 13/331,375 II. claim 3 as obvious over Dayrit in view of Roveda, Oberle, and Bueker;7 and III. claim 19 as obvious over Dayrit in view of Roveda, Oberle, and Bueker. (Final 3-12.) DISCUSSION We confine our discussion to appealed claims 1, 6, 7, 16, and 19, which contain claim limitations representative of the arguments made by Appellants, and address other claims only to the extent that Appellants have argued them separately pursuant to 37 C.F.R. § 41.37(c)(l)(iv). Rejection I The Examiner found, inter alia, that Dayrit discloses a heat-shrinkable packaging article having an inside seal layer, skirt with tear initiators, and a multilayer film with an incompatible polymer blend layer as recited in claim 1. (Final 3—5; Examiner’s Answer (mailed September 27, 2016, hereinafter “Ans.”) 3—5.) The Examiner found that Dayrit does not specifically disclose that the packaged meat is cooked. (Final 6; Ans. 6.) The Examiner found also that Dayrit does not disclose a first layer comprising the particular thermoplastic polymers recited in claim 1. (Final 7; Ans. 7.) The Examiner found that Oberle discloses a multi-layer film for making a packaging or bag in order to cook meat products, including a first layer that is a polyamide. (Final 7—8; Ans. 7.) The Examiner concluded that 7 Bueker et al., US 2008/0226853 Al, published September 18, 2008 (“Bueker”). 5 Appeal 2017-002254 Application 13/331,375 it would have been obvious to have used the food contact layer of Oberle as the inner heat-seal layer of Dayrit in order to provide a package in which meat could be cooked because the food contact layer of Oberle bonds and adheres to the contained meat product preventing cook-out of fluids from the contained meat product. (Final 8; Ans. 8.) In addition, the Examiner stated that it would have been obvious to package cooked meat “in order to provide a product that is pre-cooked and therefore attractive to a consumer for time savings.” (Final 6; Ans. 6.) The Examiner also found that Dayrit does not disclose a second layer that bonds to a first layer with a bond strength of at least of 36 grams/inch. (Final 7; Ans. 6.) The Examiner found that Roveda discloses that multilayer films are more likely to delaminate when the bond strength between layers is less than 40 grams/inch. (Final 7; Ans. 7.) The Examiner concluded that it would have been obvious to have made the second layer bond to the first layer with a bond strength of greater than 40 grams/inch in order to provide a package that is less likely to delaminate. (Final 7; Ans. 7.) Regarding claim 1, Appellants contend that Dayrit does not disclose a packaged product that surrounds and adheres to a cooked meat product. (App. Br. 14.) Appellants contend that the Specification establishes unexpected results because the presence of the incompatible polymer blend layer in a multilayer film surprisingly and unpredictably solves a film delamination problem in the opening of packaged products where the film is adhered to a cooked meat product. (App. Br. 10-11.) Appellants point to the examples in the Specification as evidence, and in particular, the comparative examples, which are directed to packages that do not contain an incompatible polymer blend layer and which delaminated upon being tom 6 Appeal 2017-002254 Application 13/331,375 open. (App. Br. 11—12.) Appellants contend that the unrecognized problem of delamination upon tearing open and the unrecognized solution of providing the package with a combination of a film having a layer comprising incompatible polymer blend and a skirt outward of the heat seal that has a tear initiator provides a “synergistic result over the applied references.” (App. Br. 13.) Appellants contend that the Declaration of Diana Huerta (Declaration Under 37 C.F.R. § 1.132 executed on August 3, 2015, hereinafter “Huerta Declaration”) supports the patentability of the claims, because the Declaration provides evidence showing that the delamination problem does not occur unless the package is a cook-in package containing a cooked meat product. (App. Br. 20.) Accordingly, the dispositive issue with respect to Rejection I is: Considering the evidence in this appeal as a whole, have Appellants shown that the Examiner reversibly erred in rejecting the packaged product including a multilayer film surrounding and adhering to a cooked meat product recited in claim 1 as obvious to one of ordinary skill in the art? Analysis Claim 1 recites a “packaged product” that includes “a multilayer film surrounding and adhering to a cooked meat product.” Although Appellants contend that Dayrit does not disclose a packaged product that surrounds and adheres to a cooked meat product, Appellants do not dispute the Examiner’s rationale that it would have been obvious to have used the food contact layer of Oberle in Dayrit’s packaging in order to provide a package that would be used to cook meat. (Final 7—8; Ans. 7—8.) In this regard, we are not persuaded by Appellants’ contention that Dayrit does not disclose a seal 7 Appeal 2017-002254 Application 13/331,375 layer capable of surviving cook-in conditions, because the seal layer recited in claim 1 contains polyamide and polyester, which are high melting polymers relative to the ethylene/alpha-olefm copolymers in the Dayrit’s seal layer. (App. Br. 20—21.) Appellants do not consider the Examiner’s rejection as a whole. The Examiner pointed to Oberle for the particular first layer recited in claim 1 and not Dayrit. (Ans. 7—8.) As a result, we have not been directed to any basis for finding error in the Examiner’s reasoning in this regard. Unexpected Results As discussed above, Appellants argue that the previously undiscovered delamination problem where the packaging product adhered to a cooked meat delaminates when the package is tom open was solved unexpectedly as a result of the presence of a film having a layer comprising an incompatible polymer blend and a skirt having tear initiators. Appellants point to results presented in the Specification that increasing the bond strength between layers does not prevent delamination in comparative films. (App. Br. 11-13.) We agree with the Examiner that Appellants’ evidence of unexpected result is not persuasive. That is, as the Examiner points out, Dayrit discloses an incompatible blend layer and a skirt with tear initiators as recited in claim 1. (Ans. 12— 13.) Dayrit specifically discloses that tear initiators and incompatible polymer films contribute to desirable tear properties of the multilayer heat- shrinkable film. (Dayrit, || 5, 106, and 107.) Moreover, Roveda recognizes 8 Appeal 2017-002254 Application 13/331,375 that if the bond strength between layers is not sufficient, layers of a multilayer film will delaminate. (Id. || 89—91.) Thus, even if Appellants have identified an additional benefit of preventing delamination in the area of packaged cook-in meats (Huerta Declaration || 7—9), Dayrit had already identified a reason for applying an incompatible polymer film and skirt having tear initiators. “The fact that appellant has recognized another advantage which would flow naturally from following the suggestion of the prior art cannot be a basis for patentability when the difference would otherwise have been obvious.” Ex parte Obiaya, 227 USPQ 58, 60 (BPAI 1985). Obviousness Conclusion Accordingly, after weighing the evidence supporting obviousness and the evidence of unexpected results, we are not persuaded the Examiner reversibly erred in rejecting the packaged product including a multilayer film surrounding and adhering to a cooked meat product as obvious to one of ordinary skill in the art. As a result, we affirm the Examiner’s rejection of claim 1. Claims 6 and 7 Claims 6 and 7 recite additional limitations with respect to bond strength between the second layer and first layer of 36 to 138 grams per inch, and at least 139 grams per inch, respectively. The Examiner determined that such bond strengths would have been obvious in view of Roveda as discussed above. (See Final 6—7; Ans. 7.) Appellants contend that the Specification contains evidence that providing a film with a bond strength between 139 and 678 grams/inch will 9 Appeal 2017-002254 Application 13/331,375 not prevent delamination in packaged products in which the film is adhering to a cooked meat product, which is unexpected over Roveda. (App. Br. 16— 17.) Appellants argue that it would not have been obvious that providing films with a layer containing a tear enhancing component (incompatible polymer) would prevent layer delamination during tearing open of a packaging article surrounding and adhered to a cooked meat product. (App. Br. 17-18.) We are not persuaded by Appellants’ argument that the bond strengths recited in claim 6 and claim 7 provide unexpected results. Appellants acknowledge that providing a bond strength of at least 40 grams/inch would have been obvious. (App. Br. 17.) As discussed above, that Appellants may have identified an additional advantage of the combination of the incompatible polymer blend film layer and the skirt with tear initiators disclosed in Dayrit, does not render the claims patentable over the prior art. Accordingly, Appellants’ arguments in this regard are unpersuasive. Claim 16 Claim 16 recites a first stabilizing slit on a first side of the tear initiator and a second stabilizing slit on a second side of the tear initiator. In rejecting claim 16, the Examiner found that Dayrit does not disclose first and second stabilizing slits on either side of the tear initiator and grip assisters, but found that it is well known in the art that slits/perforations are used to help facilitate the opening of packaging by making it easier to tear the package along the perforation. (Final 5—6; Ans. 5.) The Examiner concluded that it would have been obvious to have included more slits/perforations in the skirt of the package to provide a 10 Appeal 2017-002254 Application 13/331,375 package that is more easily opened by the consumer because Dayrit already discloses slits/perforations for tear initiation and that doing so would be no more than an obvious duplication of parts. (Final 5—6; Ans. 5—6.) The Examiner further stated that it would have been to have positioned the slits/perforations with the tear initiator grip assisters in between them so that the consumer could open the package at multiple different locations, in the middle or on either side of the package. (Final 6; Ans. 6.) Appellants contend that the design and purpose of the stabilizing slits is to reduce the tendency of the tear initiation slits to open up as the film shrinks against the meat product and not to propagate tear along any one or more of the stabilizing slits. (App. Br. 18—19.) Thus, Appellants contend that the Examiner’s conclusion is based on an erroneous assumption of the purpose, used and effect of the stabilization slits. (App. Br. 19.) Although Appellants contend that the Examiner’s obviousness case is in error because the stabilization slits serve a different purpose than multiple tear initiators, Appellants do not sufficiently distinguish the structural characteristics of a stabilization slit versus a tear initiator to demonstrate error on the part of the Examiner. (App. Br. 19—20.) Appellants’ position that the grip assisters ensure that the package is opened using the tear initiators between the grip assisters (App. Br. 19-20) does not demonstrate error in the Examiner’s rationale of providing additional slits/perforations for alternative places to open the package. Such positions are not mutually exclusive of one another. Accordingly, we are not persuaded by Appellants’ arguments. 11 Appeal 2017-002254 Application 13/331,375 Rejection II-Claim 3 Appellants do not set forth any additional arguments beyond those relied upon for Rejection I. (App. Br. 22.) Accordingly, we affirm the Examiner’s rejection of claim 3 for similar reasons as discussed above. Rejection Ill-Claim 19 Regarding claim 19, Appellants contend that the results in the Specification are particularly supportive where the films contain a polyamide first layer and anhydride modified ethylene copolymer second layer as recited in claim 19. (App. Br. 24—25.) Regarding claim 19, which limits the first layer to polyamide, the second layer to anhydride-grafted ethylene/alpha-olefm copolymer, and the third layer comprising a particular incompatible polymer blend, Appellants make similar arguments with respect to unexpected results as addressed above, focusing on the particular examples and comparative examples in the Specification specific to the first, second, and third layer components recited in claim 19. (App. Br. 23—25.) However, the particular components recited in claim 19 does not alter the analysis above with respect to claim 1, as the prior art discloses the particular components recited in claim 19. Thus, for similar as reasons discussed above with respect to claim 1 in Rejection I, we find Appellants’ arguments to be unpersuasive. CONCLUSION Appellants have failed to demonstrate that the Examiner reversibly erred in rejecting the packaged product including a multilayer film 12 Appeal 2017-002254 Application 13/331,375 surrounding and adhering to a cooked meat product as obvious to one of ordinary skill in the art. DECISION We affirm the Examiner’s decision rejecting claims 1—12, 14—19, 22, and 23 under 35 U.S.C. § 103(a). No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED 13 Copy with citationCopy as parenthetical citation