Ex Parte Paiement et alDownload PDFPatent Trials and Appeals BoardFeb 21, 201915216903 - (D) (P.T.A.B. Feb. 21, 2019) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE 15/216,903 07/22/2016 35684 7590 BUTZEL LONG, P.C. IP DEPARTMENT 41000 Woodward A venue Stoneridge West Bloomfield Hills, MI 48304 02/25/2019 FIRST NAMED INVENTOR Nadine Paiement UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. Intelgenx 143939-0077 5159 EXAMINER KASSA, TIGABU ART UNIT PAPER NUMBER 1619 NOTIFICATION DATE DELIVERY MODE 02/25/2019 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): PA TENT@BUTZEL.COM PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte NADINE P AIEMENT, RODOLPHE OBEID, and BILLAL TIR Appeal2018-004385 Application 15/216,903 Technology Center 1600 Before ULRIKE W. JENKS, TIMOTHY G. MAJORS, and MICHAEL A. VALEK, Administrative Patent Judges. VALEK, Administrative Patent Judge. DECISION ON APPEAL Pursuant to 35 U.S.C. § 134(a), Appellants submit this appeal under 35 U.S.C. § 134(a) involving claims to processes for preparing an oral film dosage form. 1 Examiner rejected claims 1-10 as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 Appellants identify IntelGenx Technologies Corp. and IntelGenx Corp. as the real parties in interest. App. Br. 3. Herein we refer to the Final Office Action mailed April 21, 2017 ("Final Act."); Advisory Office Action mailed August 11, 2017 ("Adv. Act."); Appeal Brief filed Oct. 6, 2017 ("App. Br."); Examiner's Answer, mailed Jan. 26, 2018 ("Ans."); and Reply Brief filed March 21, 2018 ("Reply Br."). Appeal2018-004385 Application 15/216,903 STATEMENT OF THE CASE Appellants' invention relates to "a process for preparing a product containing a stable dispersion of non-solubilized amorphous or partially amorphous particles (powders) of an active agent( s) in an oral film dosage form." Spec ,r 10. According to the Specification, a "conventional technique for incorporating an amorphous active agent( s) into an oral film dosage form involves dissolving both the amorphous active agents(s)(s) [sic] and film forming polymers into a solvent system and quickly evaporating the solvent system and drying the resulting film." Id. ,r 6 (emphasis added). However, in Appellants' process "a liquid film-forming formulation including at least one film-forming polymer and a solvent system is prepared independently" and the amorphous active agent "is then suspended in the liquid film-forming formulation without solubilizing the amorphous or partially amorphous active agent(s)." Id. ,r 10. Claims 1-10 are on appeal, and can be found in the Claims Appendix of the Appeal Brief. App. Br. 15-17. Claim 1 is representative of the claims on appeal, and reads as follows: 1. A process for preparing an oral film dosage form containing an active agent in an amorphous form, comprising: providing an active agent in crystalline form; converting the active agent in crystalline form into an amorphous particle form having a mean particle size diameter D50 equal or less than 250 µm; providing a liquid film-forming formulation including at least one film-forming polymer and a solvent system including at least one solvent, and optionally including one or more pharmaceutically acceptable excipients selected from diluents, plasticizers, surfactants, sweeteners and taste-masking agents; suspending the active agent in the amorphous particle form in the liquid film forming formulation without dissolving 2 Appeal2018-004385 Application 15/216,903 the active agent; and removing the solvent system to form a film containing the active agent in the amorphous form and retaining a mean particle size diameter D50 equal or less than 250 µm. App. Br. 15 (Claims Appendix). Appellants seek review of Examiner's rejection of claims 1-10 under 35 U.S.C. § 103 as unpatentable over Dave,2 in view of Alfonzo. 3 App. Br. 7-13. The Appellants do not argue the claims separately, we focus our analysis on claim 1, and claims 2-10 stand or fall with that claim. 3 7 C.F .R. § 41.37 (c)(l)(iv). The issue is: Does the preponderance of evidence of record support Examiner's conclusion the cited prior art renders obvious a process for preparing an oral dosage film form containing an active agent in amorphous form as claimed? Findings of Fact FF 1. Dave teaches solvent casting techniques for preparing strip films containing particles of an active pharmaceutical ingredient ("API"). Dave 2. Such techniques generally involve the preparation of "suspensions or solutions" containing the API and a polymer that are then cast on a substrate and dried to yield a film. Id. The resulting strip film is "used for the oral ... delivery of APL" Id. at 21, 11. 27-28. Dave's thin films allow for "poorly water-soluble active pharmaceutical ingredients (APis) to achieve improved 2 Dave et al., WO 2014/145699 Al; published Sept. 18, 2014 ("Dave"). 3 David E. Alonzo et al., Understanding the Behavior of Amorphous Pharmaceutical Systems during Dissolution, PHARMACEUTICAL RESEARCH, Vol. 27, No. 4 (2010) ("Alonzo"). 3 Appeal2018-004385 Application 15/216,903 active content uniformity and very fast dissolution from poorly water soluble actives." Id. at 16, 11. 15-17. Dave expressly names both felodipine and indomethacin as examples of poorly water soluble drugs that are suitable for its film preparation techniques. See id. at 22. FF2. In particular, Dave teaches techniques wherein a water soluble polymer is dissolved in aqueous solution and then mixed with a poorly water soluble active agent to form "a stable aqueous suspension of nano and/or micro sized [ API] particles, the particles ranging from about 10 nm to about 10 microns, more preferably, from about 50 nm to about 5 micron in size." Id. at 17, 11. 6-9; and 23-24 (Exemplary embodiment in which polymer is dissolved in water before the addition of API to form a "drug suspension."). Dave teaches that this suspension may additionally include, inter alia, flavors and taste-masking agents. Id. at 18. The suspension is mixed to evenly distribute the undissolved API particles and then dried to form a film "where improved drug content uniformity and fast dissolution are achieved." Id. at 18. FF3. Dave teaches that the API particles in its "stripfilm based pharmaceutical product" may be "in crystalline or amorphous form or combinations thereof." Id. at 8, and 18 ("[T]he drug materials are in crystalline or amorphous form, or can be a combination thereof."). FF 4. Alonzo teaches the conversion of crystalline active agent, specifically felodipine and indomethacin, into an amorphous form. Alonzo 609. Alonzo teaches that "[ a ]morphous materials are attractive for solubility enhancement" and increased bioavailability as compared the crystalline counterparts of such APis. Alonzo 608. Alonzo further teaches that for amorphous materials "polymers are usually incorporated into the matrix as 4 Appeal2018-004385 Application 15/216,903 stabilizers" to prevent crystallization both during storage and during dissolution when the drug is administered. Id. at 609. Analysis Examiner finds that Dave teaches all of the elements of the claimed process, other than providing an API in crystalline form and converting it into an amorphous form, which is taught in Alonzo. Final Act. 7-8; see also Ans. 5. Examiner determines that a skilled artisan would have been motivated to convert the crystalline API into amorphous form for increased solubility in the body and bioavailability. Ans. 5-7; see also Adv. Act. 2. Appellants contend that the cited art: ( 1) does not teach or suggest a process for preparing a film by "suspending the active agent in the amorphous particle form in the liquid film-forming formulation without dissolving the active agent;" (2) does not teach that "the active agent is in an amorphous form in the final product, or that a step is taken to maintain the active in the amorphous form;" and (3) does not provide a teaching, suggestion or motivation to make a film oral dosage form using the claimed steps. App. Br. 7-13. We conclude that the preponderance of the evidence supports Examiner's conclusion of obviousness. We are not persuaded by Appellants' argument that the cited art does not disclose the step of suspending without dissolving an amorphous API (i.e., an "active agent"). According to Appellants' Specification, "[t]he term 'suspended' (and variations thereof) refers to a dispersion of solid material ( e.g., particles or powder) in a bulk liquid medium, in which the solid material is not completely dissolved on a molecular level, and will eventually settle out of 5 Appeal2018-004385 Application 15/216,903 the liquid in the absence of agitation. In a suspension, the suspended material is not dissolved in the liquid." Spec. ,r 30. Dave specifically teaches a suspension in which a poorly water soluble API is suspended in an aqueous solution containing a film-forming polymer. See FF2. Because the API is poorly water soluble, it would not dissolve in aqueous media, but rather forms a "stable aqueous suspension" of API particles. Id. Indeed, Dave distinguishes between solvent casting techniques involving "solutions" in which the API is dissolved and "suspensions" in which API particles are suspended, but not dissolved. See FF 1. We are likewise unpersuaded by Appellants' argument that the cited art fails to teach the presence of amorphous active agent particles in the final film product. Appellants concede that Dave teaches an API in amorphous form, but contend this disclosure refers only to the starting material and not the API particles in the final strip film product. Reply 4. We disagree and find that Appellants' argument is premised on an overly narrow reading of Dave. See FF3. Dave refers to "drug materials" and "a stripfilm based pharmaceutical product" with active agent particles in amorphous form. Id. That disclosure cannot be read to draw the distinction between starting materials and the final oral dosage film product that Appellants advance. And, in the face of the evidence provided by the Examiner, Appellants haven not offered sufficient rebuttal evidence to show that the skilled artisan would read Dave as narrowly as they urge. Moreover, even if Dave's disclosure were as limited as Appellants contend, Appellants fail to explain why one of ordinary skill would not reasonably expect the amorphous API in Dave's "stable aqueous suspension" to remain sufficiently amorphous to meet the claimed 6 Appeal2018-004385 Application 15/216,903 "amorphous" limitation in the final film product. Appellants' Specification broadly defines "amorphous" to include active agents "that exhibit[] 30% or more than 3 0% of amorphous material." Spec ,r 21. Appellants offer no evidence why one of ordinary skill in the art starting with an entirely or substantially amorphous API would not reasonably expect the API particles in final film to remain above that 30% threshold, particularly where Dave teaches the same step of suspending without dissolving the active agent as in the claims. Instead, Appellants cite to examples where both the starting material and the API in the final film were in crystalline form. Reply 2-3; Dave 94 ("[T]he initial drug crystal form is retained in the films."). But Dave's teachings are broader than the examples Appellants rely upon and also teach films with active agent particles in amorphous form. See FF3. Finally, we are unpersuaded by Appellants' contention that there is no motivation to convert a crystalline active agent into amorphous form before suspending it in the liquid film forming formulation. As Examiner explains, Alonzo teaches that using an amorphous form of certain APis is "attractive" because they show increased solubility and bioavailability as compared to their crystalline counterparts. Ans. 6. Indeed, Appellants concede that Alonzo teaches both "the desirability of providing active agents in an amorphous form to improve solubility and bioavailability" and the conversion of particular crystalline active agents into their amorphous form. App. Br. 11. We therefore agree that one of ordinary skill would be motivated to use an amorphous API to form the suspension taught in Dave. See FF 1 and FF3. Moreover, one would reasonably expect that Alonzo's teaching regarding the conversion of crystalline felodipine and indomethacin into their amorphous form would be successfully employed with Dave's 7 Appeal2018-004385 Application 15/216,903 method because Dave identifies the same compounds as exemplary APis for use in that method. See FFl and FF4. Appellants' other arguments that Alonzo does not itself teach an oral film dosage form or a process for making such, see App. Br. 11-13, are inapposite because Examiner's rejection is based on the combination of Dave and Alonzo. "[N]on-obviousness cannot be established by attacking references individually where the rejection is based on the teachings of a combination of references." Soft Gel Techs., Inc. v. Jarrow Formulas, Inc., 864 F.3d 1334, 1341 (Fed. Cir. 2017) (quoting In re Merck & Co., 800 F.2d 1091, 1097 (Fed. Cir. 1986)). As explained above, Dave teaches the claimed process for making an oral film dosage form wherein amorphous API particles are suspended and not dissolved in a film forming formulation. See FF 1-FF3. Alonzo teaches the initial claim steps of providing and converting crystalline API to amorphous form and offers an express motivation to use the amorphous form in Dave's process. FF4. Appellants' argument fails to persuade us that Examiner erred in rejecting the claims. 4 Accordingly, we affirm. SUMMARY We affirm the rejection of claims 1-10 under AIA 35 U.S.C. § 103 over Dave and Alonzo. 4 Inasmuch Appellants contend they were prejudiced by the timing of Examiner's discussion of the "without dissolving" element in Examiner's Answer, Appellants could have petitioned to re-open prosecution (i.e., to have the alleged new rationale from Examiner be designated new grounds). 37 C.F.R. § 41. 40. They did not, but instead filed their Reply Brief, thus maintaining the appeal. 37 C.F.R. § 4I.39(b)(2). 8 Appeal2018-004385 Application 15/216,903 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED 9 Copy with citationCopy as parenthetical citation