Ex Parte OLIADownload PDFPatent Trial and Appeal BoardJan 12, 201812869069 (P.T.A.B. Jan. 12, 2018) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 12/869,069 08/26/2010 Hamid OLIA 307751-9 US 7149 226 7590 General Electric Company Global Patent Operation 901 Main Avenue 3rd Floor Norwalk, CT 06851 EXAMINER HERZFELD, NATHANIEL ART UNIT PAPER NUMBER 3749 NOTIFICATION DATE DELIVERY MODE 01/17/2018 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): gpo.mail@ge.com Janey.Bruno@ge.com Lori. Rooney @ ge.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte HAMID OLIA Appeal 2016-003623 Application 12/869,069 Technology Center 3700 Before MICHAEL C. ASTORINO, BART A. GERSTENBLITH, and CYNTHIA L. MURPHY, Administrative Patent Judges. MURPHY, Administrative Patent Judge. DECISION ON APPEAL The Appellant1 appeals under 35 U.S.C. § 134 from the Examiner’s rejections of claims 1-10. We have jurisdiction over this appeal under 35 U.S.C. § 6(b). We AFFIRM-IN-PART and enter NEW GROUNDS OF REJECTION pursuant to our authority under 37 C.F.R. § 41.50(b). 1 The Appellant identifies the real party in interest as “Alstom Technology, Ltd.” (Appeal Br. 3.) Appeal 2016-003623 Application 12/869,069 STATEMENT OF THE CASE The Appellant’s invention relates to “a method for controlling a waste heat recovery steam generator of a once-through evaporator type” that is “in use in a combined cycle power plant.” (Spec. ^ 5.) Illustrative Claim 1. A method for controlling a steam generator of a once- through steam generator type (2), which is integrated in a combined cycle power plant with a steam turbine (DT) and a gas turbine (GT), wherein the steam generator (2) comprises: a high pressure (HP) economizer (5), a HP evaporator (4), and at least one superheater (3), wherein opening of a valve (12) for regulating flow volume in a feedwater supply line (14) into the high-pressure evaporator (4) is controlled in dependence upon a temperature set-point value for steam for the steam turbine (DT) and also upon a measured steam temperature at the outlet of the at least one superheater (3) and by means of a plurality of control steps (PID1-4) in series, wherein the measured steam temperature at the outlet of the superheater (3), a degree of superheating in consideration of a prevailing saturation temperature at the outlet of the high pressure evaporator (4) and a degree of subcooling of the feedwater in consideration of a prevailing saturation temperature at the inlet into the high-pressure evaporator (4) are integrated in the control steps (PIDm). References Bruckner Zwetz Knauss Sekiai Kephart US 3,260,246 US 6,460,490 B1 US 7,028,480 B2 US 2008/0029261 A1 EP 2 065 641 A2 July 12, 1966 Oct. 8, 2002 Apr. 18, 2006 Feb. 7, 2008 June 3, 2009 2 Appeal 2016-003623 Application 12/869,069 Examiner’s Rejections The Examiner maintains the following grounds of rejection: I. Claim 1 under 35 U.S.C. § 103(a) as unpatentable over Zwetz and Bruckner;2 II. Claims 2-6 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Kephart, and Knauss; III. Claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Kephart; and IV. Claims 9 and 10 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Sekiai. New Rejections We enter the following new grounds of rejection: V. Claim 1 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Knauss, and Kephart; VI. Claims 7 and 8 under 35 U.S.C § 103(a) as unpatentable over Zwetz, Bruckner, Knauss, and Kephart; and VII. Claims 9 and 10 under 35 U.S.C § 103(a) as unpatentable over Zwetz, Bruckner, Knauss, Kephart, and Sekiai. ANALYSIS Claim 1 is the sole independent claim on appeal, with the rest of the claims on appeal (i.e., claims 2-10) depending therefrom. (See Appeal Br., Claims App.) Independent claim 1 recites a “method of controlling a steam 2 The Appellant considers US 2010/0288210 Al, published November 18, 2010, to be the “equivalent English language document” of Bruckner (Appeal Br. 5 n.l.); and the Examiner does the same (see Final Action 5). As such, our citations to “Bruckner” correspond to US 2010/0288210 Al. 3 Appeal 2016-003623 Application 12/869,069 generator,” that includes the “opening of a valve” in a “feedwater supply line” into an evaporator to “regulat[e] flow.” (Id.) Independent claim 1 requires certain parameters to be “integrated in the control steps” that control the opening of the valve; and the issues on appeal pertain primarily to these control parameters. Examiner’s Rejection I The Examiner rejects independent claim 1 under 35 U.S.C. § 103(a) as unpatentable over Zwetz and Bruckner. (Final Action 3.) As indicated above, the method recited in independent claim 1 involves a steam generator, an evaporator, a flow-regulating valve, and valve-controlling control steps. The Examiner finds that Zwetz teaches a method of controlling a steam generator in which a valve regulates, via control steps, flow through an evaporator. (See Final Action 4-5.) The Appellant does not persuasively challenge these findings by the Examiner. (See Appeal Br. 5-9; see also Reply Br. 1-5.) As also indicated above, independent claim 1 requires certain parameters to be “integrated in the control steps.” (Appeal Br., Claims App.) These control parameters include “a degree of subcooling of the feedwater in consideration of a prevailing saturation temperature” at the inlet into the evaporator, and “a degree of superheating in consideration of a prevailing saturation temperature” at the outlet of the evaporator. (Id. ) The Examiner’s rejection is premised upon Bruckner teaching that these control parameters can be used to regulate flow through an evaporator (see Final Action 3-4); and the Appellant argues that Bruckner does not do so (see Appeal Br. 5-9). 4 Appeal 2016-003623 Application 12/869,069 As discussed below, we are persuaded by the Appellant’s arguments that Bruckner does not teach using “a degree of subcooling of the feedwater in consideration of a prevailing saturation temperature” at the inlet into the evaporator as a control parameter to regulate flow through an evaporator (see Appeal Br. 6); but we are unpersuaded by the Appellant’s arguments that Bruckner does not teach using “a degree of superheating in consideration of a prevailing saturation temperature” at the outlet of the evaporator as a control parameter to regulate flow through an evaporator (see id. at 7-9; see also Reply Br. 1^1). Addressing first the control parameter involving “a degree of subcooling” of the feedwater at the evaporator’s inlet, the Appellant acknowledges that one of ordinary skill would understand that feedwater enters an evaporator in a subcooled state. (See Reply Br. 4-5.) Also, Bruckner teaches taking pressure and temperature measurements of feedwater at an evaporator’s inlet. (See Bruckner 29, 33.) And the Appellant implicates that these pressure and temperature measurements could be used to calculate the degree of subcooling of feedwater at the inlet into the evaporator. (See Appeal Br. 8.)3 Thus, Bruckner teaches taking pressure and temperature measurements at the evaporator’s inlet; and these pressure and temperature measurements could be used to calculate the degree of subcooling of feedwater entering an evaporator. However, we agree with the Appellant 3 For example, the pressure measurement could be used to identify the prevailing saturation temperature of the subcooled feedwater at the evaporator’s inlet, and a comparison of the temperature measurement to the identified saturation temperature would correspond to the degrees of subcooling. 5 Appeal 2016-003623 Application 12/869,069 that Bruckner does not teach specifically calculating a degree of subcooling for integration into flow-controlling steps. (See Reply Br. 5.) As correctly noted by the Examiner (see Final Action 4), Bruckner teaches using the pressure measurement taken at the inlet of the evaporator to identify a saturation temperature for integration into flow-control steps. (See Bruckner 29.) However, we agree with the Appellant that Bruckner’s teaching regarding the identification and use of the saturation temperature of the feedwater is not the same as teaching that the “degree of subcooling” of the feedwater could or should be integrated into flow-control steps as required by independent claim 1. (See Appeal Br. 6-7; see also Reply Br. 1-2.)4 Bruckner also teaches that the pressure and temperature measurements taken at the inlet of the evaporator can be used to calculate “the actual enthalpy at the evaporator input” for integration into flow-control steps. (Bruckner ^ 33.) But the Appellant contends that “the mere determination of temperature and pressure,” and/or “the calculation of enthalpy” would not lead one of ordinary skill in the art to consider a “degree of subcooling” as a flow-control parameter. (Appeal Br. 8-9.) And the Examiner does not address adequately why this contention by the Appellant is incorrect. (See Answer 13-15.) 4 According to the Examiner, a saturation temperature equates to a “degree of subcooling” of zero and thus Bruckner teaches integrating a “degree of subcooling” into flow-controlling steps. (See Answer 14.) However, by the Examiner’s logic, the “degree of subcooling” would always be zero, regardless of the measured pressure of the feedwater, and thus contribute no import as a control parameter. In other words, “the result of a control step with a constant input (none or zero) would be a constant output.” (Appeal Br. 6.) 6 Appeal 2016-003623 Application 12/869,069 The Examiner’s rejection of independent claim 1 is based upon the determination that it would have been obvious to “modify Zwetz with the teachings of Bruckner” in order “to properly regulate the steam and feedwater flow through the evaporator.” (Final Action 4.) In other words, in the Examiner’s proposed combination of the prior art, Zwetz’s valve- control steps include “taking into consideration” flow-control parameters taught by Bruckner. {Id.) However, as discussed above, the Examiner does not sufficiently establish that Bruckner teaches the integration of “a degree of subcooling” of feedwater at an evaporator’s inlet into the steps used to control flow through an evaporator. Thus, the Examiner’s proposed combination of the prior art teachings would not yield the method recited in independent claim l.5 We next address the control parameter involving “a degree of superheating” at the evaporator’s outlet. For the same reasons discussed above, insofar as Bruckner identifies a saturation temperature corresponding to a pressure at the evaporator’s outlet, this alone does not equate to using “a degree of superheating” as a flow-control parameter. {See Final Action 2-4; see also Appeal Br. 7-9.) Likewise, a teaching in the applied prior art that pressure and temperature measurements can be taken upstream of the evaporator for enthalpy-calculation purposes {see Zwetz, col. 3,11. 39-54) does not, in and of itself, equate to a teaching that “a degree of the superheating” can be used as a flow-control parameter. 5 The Appellant does not question the Examiner’s determination that it would have been obvious to incorporate flow-control parameters taught by Bruckner into Zwetz’s flow-control steps. Rather, the Appellant’s arguments in response to this rejection focus only upon whether Bruckner and Zwetz teach the flow-control parameters recited in independent claim 1. 7 Appeal 2016-003623 Application 12/869,069 Nonetheless, we agree with the Examiner that Bruckner “specifically teaches taking a degree of superheating at the outlet of the evaporator and integrating it into the control steps,” when it “teaches a target temperature is integrated into the control steps.” (Answer 15.) Bruckner describes “a target temperature above the saturation temperature of the flow medium by a predetermined temperature difference of for example, 35° C [that] can especially be predetermined for the flow medium at the output of the evaporator.” (Bruckner ^ 18; see also id. TJ 33.)6 The Appellant does not address adequately why Bruckner’s disclosure of a target temperature does not constitute a teaching that “a degree of superheating” can be used as a flow-control parameter. Although the Appellant asserts that Bruckner’s disclosure of “a target value of enthalpy” is unrelated to “a degree of superheating” (Reply Br. 3—4, emphasis added), the Appellant does not make the same assertion with respect to Bruckner’s disclosure of a target temperature.7 As discussed above, in the Examiner’s combination of the prior art, Zwetz’s valve-control steps include taking into consideration flow-control parameters taught by Bruckner. In other words, Zwetz’s modified valve- control steps would take into consideration “a degree of superheating in 6 We disagree, therefore, with the Appellant’s assertion that Bruckner teaches that steam leaving the evaporator “cannot be superheated.” (Appeal Br. 8.) 7 The Appellant argues, for the first time in the Reply Brief, that Bruckner “does not disclose a ‘temperature set-point value for steam for the steam turbine’ nor ‘a measured steam temperature at the outlet of the at least one superheater’” as recited in independent claim 1. (Reply Br. 3.) This argument is not aligned with the Examiner’s rejection because the Examiner relies upon Zwetz to teach these limitations. {See Final Action 4.) 8 Appeal 2016-003623 Application 12/869,069 consideration of a prevailing saturation temperature” at the outlet of the evaporator as required by independent claim 1. Accordingly, the Examiner adequately establishes that Zwetz and Bruckner teach a method of controlling a steam generator in which “a degree of superheating in consideration of a prevailing saturation temperature” at the outlet of the evaporator is integrated into flow-control steps. However, as discussed above, the Examiner’s rejection of independent claim 1 is deficient in that it does not establish sufficiently that Zwetz and Bruckner teach “a degree of subcooling” of the feedwater at an evaporator’s inlet can be integrated into the steps used to control flow through an evaporator. Thus, we do not sustain the Examiner’s rejection of independent claim 1 under 35 U.S.C. § 103(a) as unpatentable over Zwetz and Bruckner. Examiner’s Rejection II The Examiner rejects dependent claims 2-6 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Kephart, and Knauss. (Final Action 5.) The Appellant argues that none of the additional references applied by the Examiner to reject dependent claims 2-6 (i.e., Kephart, Knauss) remedy “the deficiencies of Zwetz and Bruckner.” (Appeal Br. 9, italics omitted.) As discussed above, the Examiner’s rejection of independent claim 1 is deficient in that it does not sufficiently establish that Zwetz and Bruckner teach “a degree of subcooling” of feedwater at an evaporator’s inlet can be integrated into the steps used to control flow through an evaporator. We are not persuaded by this argument because the Examiner made additional findings regarding Knauss that remedy the above-identified deficiency. (Final Action 7). In particular, Knauss discloses “a control 9 Appeal 2016-003623 Application 12/869,069 signal” for increasing or decreasing “the flow through [a] valve” based upon whether “the degree of subcooling of steam-drum water mixture being fed to [an] evaporator heat exchange means” is less than or greater than a predetermined value. (Knauss, col. 6,11. 49-56; see Final Action 7.) We agree with the Examiner’s findings regarding Knauss as well as the reason one of ordinary skill in the art would have been prompted to modify Zwetz and Bruckner with the teachings of Knauss and adopt them as our own. (Final Action 7-8.) The Appellant additionally argues that “the additional features recited in each respective claim is distinguishable over the art of record.” (Appeal Br. 9.) We are not persuaded by this argument because the Appellant does not specify the features responsible for such distinguishment. Thus, we sustain the Examiner’s rejection of claims 2-6 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Kephart, and Knauss. Examiner’s Rejection III The Examiner rejects dependent claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Kephart. (Final Action 11.) The Appellant argues that the additional reference applied by the Examiner to reject dependent claims 7 and 8 (i.e., Kephart) does not remedy “the deficiencies of Zwetz and Bruckner.” (Appeal Br. 9, italics omitted.) We are persuaded by this argument because, as discussed above, the Examiner’s rejection of independent claim 1 is deficient in that it does not establish sufficiently that Zwetz and Bruckner teach “a degree of subcooling” of feedwater at an evaporator’s inlet can be integrated into the 10 Appeal 2016-003623 Application 12/869,069 steps used to control flow through an evaporator. As also discussed above, Knauss remedies this deficiency. However, the Examiner does not rely upon Knauss in this rejection; and it is not immediately apparent to us that Kephart teaches the use of “a degree of subcooling” as a control parameter to remedy this deficiency. Thus, we do not sustain the Examiner’s rejection of dependent claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Kephart. Examiner’s Rejection IV The Examiner rejects dependent claims 9 and 10 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Sekiai. (Final Action 13.) The Appellant argues that the additional reference applied by the Examiner to reject dependent claims 9 and 10 (i.e., Sekiai) does not remedy “the deficiencies of Zwetz and Bruckner.” (Appeal Br. 9, italics omitted.) We are persuaded by this argument because, as discussed above, the Examiner’s rejection of independent claim 1 is deficient in that it does not sufficiently establish that Zwetz and Bruckner teach “a degree of subcooling” of feedwater at an evaporator’s inlet can be integrated into the steps used to control flow through an evaporator. As also discussed above, Knauss remedies this deficiency. But the Examiner does not rely upon Knauss in this rejection; and it is not immediately apparent to us that Sekiai teaches the use of “a degree of subcooling” as a control parameter to remedy this deficiency. Thus, we do not sustain the Examiner’s rejection of dependent claims 9 and 10 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, and Sekiai. 11 Appeal 2016-003623 Application 12/869,069 New Rejection V Pursuant to our authority under 37 C.F.R. § 41.50(b), we reject independent claim 1 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Knauss, and Kephart. We adopt the Examiner’s findings and determinations regarding Zwetz (see, e.g., Final Action 4), Bruckner (see, e.g., id. at 4-5), Knauss (see, e.g., id. at 7-8), Kephart (see, e.g., id. at 8-9, 11-12), and combinations thereof, especially as they relate to the Examiner’s rejection of dependent claim 2 (see id. at 6-9). As discussed above, the record supports the Examiner’s determination that Zwetz and Bruckner teach a method of controlling a steam generator in which “a degree of superheating in consideration of a prevailing saturation temperature” at the outlet of the evaporator is integrated into flow-control steps as required by independent claim 1. As also discussed above, Knauss discloses “a control signal for increasing the flow through [a] valve when the degree of subcooling of steam-drum water mixture being fed to [an] evaporator heat exchange means is less than said predetermined value and for reducing the flow through said valve when said subcooling is greater than said predetermined value.” (Knauss, col. 6,11. 49-56.) Insofar as Zwetz and Bruckner fail to teach that pressure and temperature measurements taken at an evaporator’s inlet could be used to calculate a degree of subcooling for use as a flow control parameter, Knauss teaches that this could be done for the sake of “stable evaporator operation.” (Id. at col. 2,1. 49.) New Rejection VI Pursuant to our authority under 37 C.F.R. § 41.50(b), we reject dependent claims 7 and 8 under 35 U.S.C. § 103(a) as unpatentable over 12 Appeal 2016-003623 Application 12/869,069 Zwetz, Bruckner, Knauss, and Kephart. We incorporate the paragraphs provided in our new rejection of independent claim 1 (Rejection V); and we also note for emphasis that we adopt the Examiner’s findings and determinations with respect to Kephart’s teachings regarding the storage of set point signals and measured temperatures. (See Final Action 11-12.) New Rejection VII Pursuant to our authority under 37 C.F.R. § 41.50(b), we reject dependent claims 9 and 10 under 35 U.S.C. § 103(a) as unpatentable over Zwetz, Bruckner, Knauss, Kephart, and Sekiai. We incorporate our discussion, findings, and conclusion from our new ground of rejection of independent claim 1 (Rejection V); and also adopt the Examiner’s findings and determinations with respect to Sekiai and its combinations with the other applied prior art references. (See Final Action 13-14.) DECISION We REVERSE the Examiner’s rejections of claims 1 and 7-10 under 35 U.S.C. § 103(a). We AFFIRM the Examiner’s rejection of claims 2-6 under 35 U.S.C. § 103(a). We enter NEW GROUNDS OF REJECTION, pursuant to 37 C.F.R. § 41.50(b), rejecting claims 1 and 7-10 under 35 U.S.C. § 103(a). NON-FINALITY OF DECISION 37 C.F.R. § 41.50(b) provides “[a] new ground of rejection pursuant to this paragraph shall not be considered final for judicial review.” 37 C.F.R. § 41.50(b) also provides that the Appellant, WITHIN TWO MONTHS FROM THE DATE OF THE DECISION, must exercise one of 13 Appeal 2016-003623 Application 12/869,069 the following two options with respect to the new ground of rejection to avoid termination of the appeal as to the rejected claims: (1) Reopen prosecution. Submit an appropriate amendment of the claims so rejected or new evidence relating to the claims so rejected, or both, and have the matter reconsidered by the Examiner, in which event the prosecution will be remanded to the Examiner. (2) Request rehearing. Request that the proceeding be reheard under § 41.52 by the Board upon the same record. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(l)(iv). AFFIRMED-IN-PART 37 C.F.R. § 41.50(b) 14 Copy with citationCopy as parenthetical citation