Ex Parte Lee et alDownload PDFPatent Trial and Appeal BoardOct 27, 201411548584 (P.T.A.B. Oct. 27, 2014) Copy Citation UNITED STATES PATENT AND TRADEMARKOFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 11/548,584 10/11/2006 Jeffrey A. Lee 02734.0553-00000 (12401) 5603 31743 7590 10/27/2014 Georgia-Pacific LLC 133 Peachtree Street NE - GA030-42 ATLANTA, GA 30303 EXAMINER CALANDRA, ANTHONY J ART UNIT PAPER NUMBER 1741 MAIL DATE DELIVERY MODE 10/27/2014 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte JEFFREY A. LEE, STEPHANIE A. KEEN, H. CHARLES THOMAS, and DANIEL W. SUMNICHT ____________ Appeal 2013-0040401 Application 11/548,5842 Technology Center 1700 ____________ Before ROMULO H. DELMENDO, MICHAEL P. COLAIANNI, and JAMES C. HOUSEL, Administrative Patent Judges. DELMENDO, Administrative Patent Judge. DECISION ON APPEAL The Appellants seek our review under 35 U.S.C. § 134(a) of a final rejection of claims 1–3, 5, 6, 8–15, 19, 25–34, and 36–57. We have jurisdiction under 35 U.S.C. § 6. We AFFIRM. 1 We heard oral arguments from the Appellants’ counsel on October 9, 2014. 2 According to the Appellants, the real party in interest is Georgia-Pacific Consumer Products LP, which is said to be “an indirect, wholly-owned subsidiary of Koch Industries, Inc.” (Appeal Brief filed July 18, 2012, hereinafter “App. Br.,” 3). Appeal 2013-004040 Application 11/548,584 2 BACKGROUND The invention relates to a method for bleaching recycled fibers––i.e., increasing the brightness of recycled fibers without significant delignification (Specification, hereinafter “Spec.,” ¶ 1). The recycled fibers are said to include fibers from waste paper including printer’s clippings, white office waste, and lower grades of waste paper such as curbside recycling, newsprint, “junk mail,” magazines, corrugated materials, packaging, and other mixed papers (id. ¶ 28). Representative claim 13 is reproduced from page 22 of the Appeal Brief (Claims App’x), as follows: 1. A method for bleaching recycled fibers, comprising: (1) providing recycled fibers with a Kappa number of less than about 40; and (2) contacting the recycled fibers with an alkaline hydroxide step to create initially bleached fibers; (3) contacting the initially bleached fibers with at least one activating bleach step to create activated fibers, wherein the activating bleach step comprises contacting the initially bleached fibers with at least one activating bleaching agent chosen from peracetic acid, peroxymonosulfuric acid, and an acylamide with a peroxy compound, wherein the activating bleach step further comprises the addition of oxygen, and (4) contacting the activated fibers with at least one reductive bleach step. 3 Other claims necessary for an understanding of certain issues are reproduced in the “DISCUSSION” section below. Appeal 2013-004040 Application 11/548,584 3 The Examiner rejected the claims as follows: I. Claims 13, 14, 40, and 41 under 35 U.S.C. § 112, ¶ 1, as failing to comply with the written description requirement; II. Claims 40 and 41 under 35 U.S.C. § 112, ¶ 2, as indefinite; III. Claims 1–3, 5, 6, 8, 9, 15, 19, 25–27, 31–34, and 36–39 under 35 U.S.C. § 103(a) as unpatentable over Forsberg4 and Coles;5 IV. Claims 10–12 and 55–57 under 35 U.S.C. § 103(a) as unpatentable over Forsberg, Coles, and Fennell;6 V. Claims 28–30, 42–50, 53, and 54 under 35 U.S.C. § 103(a) as unpatentable over Forsberg, Coles, and Smook;7 VI. Claims 51 and 52 under 35 U.S.C. § 103(a) as unpatentable over Forsberg, Coles, Smook, and Fennell; and VII. Claims 55–57 under 35 U.S.C. § 103(a) as unpatentable over Fluet,8 Coles, and Fennell. (Ans. 5–28.) 4 Paivi M. Forsberg and Joseph M. Genco, Bleaching Mixed Office Waste to High Brightness, 77 Tappi J. 253–259 (1994). 5 PCT International Publication WO 03/048450 A1 published June 12, 2003. 6 U.S. Patent 2,525,594 issued October 10, 1950. 7 Gary A. Smook, Handbook for Pulp & Paper Technologists (2d. ed. 1992). 8 Alain Fluet, Sodium Hydrosulfite Brightening and Color Stripping of Mixed Office Waste Furnishes, Tappi Proceedings: Pulping Conference 717– 724 (1995). Appeal 2013-004040 Application 11/548,584 4 DISCUSSION I. Lack of Written Description (Claims 13, 14, 40, & 41) We start with Rejection I. Claim 13, which depends from claim 10,9 which in turn depends from claim 1, is reproduced from page 23 of the Appeal Brief (Claims App’x), as follows: 13. The method according to claim 10, wherein the alkaline hydroxide step further comprises contacting the recycled fibers with at least one of peracetic acid, peroxymonosulfuric acid, and an acylamide. Claim 14 depends from claim 13 (id.). Claim 40, which depends from claim 31,10 which in turn depends from claim 1, is reproduced from page 26 of the Appeal Brief (Claims App’x), as follows: 40. The method of claim 31, wherein alkaline oxygen peroxide contacts the recycled fibers after the peracetic acid. Claim 41 depends from claim 40 (id.). The Examiner found that claims 13 and 40 are original claims but depend from claims 1 and 31, respectively, which were amended substantially during prosecution (Ans. 19). The Examiner further found that the subject matter of claims 13 and 40, as amended by virtue of their direct or indirect dependence on amended claims 1 and 31, respectively, violate the written description requirement of 35 U.S.C. § 112, ¶ 1 (id. at 5–6). Specifically, with respect to claims 13 and 14, the Examiner found that “the 9 Claim 10 reads: “10. The method according to claim 1, wherein the alkaline hydroxide step comprises contacting the recycled fibers with at least one alkaline peroxide agent chosen from a mixture of an alkaline hydroxide and a peroxy compound” (App. Br. 23, Claims App’x). 10 Claim 31 reads: “31. The method of claim 1, wherein the at least one activating bleaching agent is peracetic acid” (App. Br. 25, Claims App’x). Appeal 2013-004040 Application 11/548,584 5 [S]pecification [as originally filed] does not disclose peracetic acid, peroxymonosulfuric acid, or an acylamide . . . in the alkaline peroxide stage” but rather that “[t]hese chemicals are only present ion [sic, in] the activating bleaching stage” (id. at 5). With respect to claims 40 and 41, the Examiner further found that the Specification, as originally filed, does not describe a four-step method including an additional alkaline oxygen peroxide step of the recycled fibers after a peracetic acid treatment (id. at 5–6). The Appellants contend otherwise. With respect to claims 13 and 14, the Appellants argue that the Examiner’s position is erroneous in view of the description in paragraph 47 of the published application (paragraph 46 of the Specification as originally filed) (App. Br. 12–13; Reply Brief filed January 25, 2013, hereinafter “Reply Br.,” at 2). With respect to claims 40 and 41, the Appellants argue that paragraph 38 and original claim 40 provide sufficient written descriptive support (id. at 13–14). Thus, the issues arising from these contentions are: A. Did the Appellants demonstrate reversible error in the Examiner’s finding that the Specification, as originally filed, does not provide sufficient written description for the subject matter of claim 13? B. Did the Appellants demonstrate reversible error in the Examiner’s finding that the Specification, as originally filed, does not provide sufficient written description for the subject matter of claim 40? The Appellants’ arguments are unpersuasive to demonstrate reversible error. In re Jung, 637 F.3d 1356, 1365 (Fed. Cir. 2011) (“[E]ven assuming that the examiner had failed to make a prima facie case, the Board would not have erred in framing the issue as one of ‘reversible error.’”). Appeal 2013-004040 Application 11/548,584 6 To satisfy the written description requirement of 35 U.S.C. § 112, ¶ 1, the specification must describe the invention in sufficient detail so “that one skilled in the art can clearly conclude that the inventor[s] invented the claimed invention as of the filing date sought.” Lockwood v. Am. Airlines, Inc., 107 F.3d 1565, 1572 (Fed. Cir. 1997). The Specification, as originally filed, states that “[t]he recycled fibers may or may not be washed between the activating bleach step and the alkaline peroxide step, regardless of which step is performed first” (Spec. ¶ 46). The Specification also states that “[i]n some embodiments it may be desirable that at least some quantity of the at least one activating bleaching agent be present in the recycled fibers at the time of contact with an alkaline peroxide step” (id.). But, consistent with the Examiner’s position (Ans. 5, 18), we find that the description in paragraph 46 is not sufficiently specific for claim 13 (as now amended), which requires, in order: an alkaline hydroxide step using a mixture of an alkaline hydroxide and a peroxy compound; an activating bleaching step using at least one activating agent chosen from peracetic acid, peroxymonosulfuric acid, and an acylamide with a peroxy compound, and oxygen; and at least one reductive bleach step. In this regard, the description in paragraph 46 is provided in the context of a considerably broader disclosure that encompasses a “laundry list” of possibilities (Spec. ¶¶ 37–55). Therefore, we detect no error in the Examiner’s position that claims 13 and 14 fail to comply with the written description requirement of 35 U.S.C. § 112, ¶ 1. Lockwood, 107 F.3d at 1572 (“[D]escription which renders obvious the invention . . . is not sufficient.”). Appeal 2013-004040 Application 11/548,584 7 Similarly, original claim 40 is not sufficiently specific to provide support for claim 40, as now amended. Original claim 40 ultimately depended on original claim 1, which was considerably broader than claim 1, as now amended. Likewise, paragraph 37 of the Specification, which recites a “laundry list” of possibilities for the activating bleaching step, is not sufficiently specific for the subject matter of claim 40, as now amended. Again, obviousness is not the proper standard for determining whether a claim complies with the written description requirement of 35 U.S.C. § 112, ¶ 1. Id. For these reasons, we uphold Rejection I. II. Indefiniteness (Claims 40 & 41) Next, we address Rejection II. The Examiner found that, in base claim 1, step (2) recites “contacting the recycled fibers with an alkaline hydroxide step to create initially bleached fibers” (emphases added) and step (3) recites “contacting the initially bleached fibers with at least one activating bleach step to create activated fibers” (emphases added) (Ans. 6, 20). The Examiner held that the scope of claim 40 is unclear, questioning how the “recycled fibers [can] be treated after [the] peracetic acid activating bleaching stage when claim 1 states that the recycled fibers have already become ‘initially bleached fibers’” (id. at 20). Accordingly, the Examiner concluded that claim 40 “conflicts with the parent claims and it is not clear which fibers or when the alkaline oxygen peroxide treatment occurs” (id. at 6; see also Final Office Action entered August 18, 2011 at 4). The Appellants contend that “[c]laim 1 does not preclude the use of PAA [peracetic acid] as the activating bleaching agent or the addition of Appeal 2013-004040 Application 11/548,584 8 another activating agent oxygen peroxide in the activating bleaching step after the addition of PAA” (App. Br. 14).11 We discern no error in the Examiner’s rejection after considering the Appellants’ argument presented in their Appeal Brief. Claim 1 specifically identifies the fibers after the hydroxide step (2) and the activating bleaching agent step (3) by their conditions as “initially bleached fibers” and “activated fibers,” respectively, in order to specify a particular order and particular set of relationships in the specified steps. By specifying that “alkaline oxygen peroxide contacts the recycled fibers after the peracetic acid” (emphasis added) in claim 40, an apparent inconsistency between the limitations meticulously set forth in the parent claim and rejected claim 40 has been created, and therefore, in claim 40, “it is not clear [on] which fibers or when the alkaline oxygen peroxide treatment occurs” (Ans. 6). In re Morris, 127 F.3d 1048, 1056 (Fed. Cir. 1997) (“It is the applicants’ burden to precisely define the invention, not the PTO’s. See 35 U.S.C. § 112 ¶ 2.”). Therefore, we uphold Rejection II. III. Obviousness in View of Forsberg & Coles (Claims 1–3, 5, 6, 8, 9, 15, 19, 25–27, 31–34, and 36–39) Turning to Rejection III, the Appellants argue the claims––namely, claims 1–3, 5, 6, 8, 9, 15, 19, 25–27, 31–34, and 36–39––together (App. Br. 15–17). Therefore, we confine our discussion to claim 1, which we select as 11 On page 4 of the Reply Brief, the Appellants offer an argument that was not made in the opening Brief. Because the Appellants do not provide a showing of good cause for the belated argument, we decline to consider it. Ex parte Borden, 93 USPQ2d 1473 (BPAI 2010) (informative opinion). Appeal 2013-004040 Application 11/548,584 9 representative pursuant to 37 C.F.R. § 41.37(c)(1)(vii). Claims 2, 3, 5, 6, 8, 9, 15, 19, 25–27, 31–34, and 36–39 stand or fall with claim 1. The Examiner found that Forsberg describes every limitation of claim 1 except for the specified at least one activating bleaching agent in step (3) (Ans. 7–8, citing Forsberg pp. 253–54 and Tables II, V, and VI). To resolve this difference, the Examiner considered the teachings of Coles. Specifically, the Examiner found that Coles teaches the addition of N,N,N’,N’-tetraacetyl ethylene diamine (TAED), which is an acylamide, to a peroxide to form peroxyacids in a bleaching step to provide an enhanced pre-treatment of the fibers for subsequent bleaching with a reductive agent (Ans. 8 and 21, citing Cole p. 4, ll. 15–20, and p. 3, ll. 21–31). Based on these findings, the Examiner concluded that a person of ordinary skill in the art would have been motivated to add TAED to the peroxide of Forsberg in order to provide enhanced pre-treatment for subsequent bleaching with a reductive agent (Ans. 8, 21). The Appellants do not dispute the Examiner’s findings concerning the scope and content of Forsberg (Ans. 22; App. Br. 15–17). Rather, the Appellants contend that Coles is the closest prior art because “Forsberg is not directed to activated bleaching, in any form” (id. at 16). The Appellants argue that “Coles neither teaches nor suggests that alkaline hydroxide (or hydrogen peroxide) step should be carried out prior to activated bleaching” (id.). According to the Appellants, they “have surprisingly found that a very efficient and cost effect [sic] method for treating low cost recycle fiber can be achieved when the first alkaline hydroxide stage is carried out before the fiber is subjected to activated bleaching” because “[t]he chemicals used in the bleaching process can be carried forward and recycled in the process that Appeal 2013-004040 Application 11/548,584 10 reduces chemical costs” and “the use of the alkaline hydroxide stage before the activated bleaching stage results in strong gains in brightness” (id. at 17). Thus, the dispositive issues arising from these contentions are: A. Did the Appellants demonstrate that the Examiner failed to articulate a sufficient reason with some rational underpinning to support a conclusion that a person of ordinary skill in the art would have combined Forsberg with Coles in the manner recited in claim 1? B. If not, did the Appellants meet their burden of coming forward with persuasive evidence of unexpected results, or other indicia of nonobviousness, commensurate in scope with claim 1? None of the Appellants’ arguments are persuasive to show reversible error in the Examiner’s rejection. Regarding Issue A, we are in complete agreement with the Examiner’s analysis at pages 21–22 of the Answer. Although Coles does not explicitly mention an alkaline hydroxide step prior to the activating bleaching step, it does not exclude such a preliminary step. (Coles at p. 3, ll. 11-21). As found by the Examiner, Coles provides a clear teaching that would have prompted a person of ordinary skill in the art to add a TAED activator together with Forsberg’s peroxide in order to enhance pre-treatment for subsequent bleaching with the reductive agent (Coles at p. 3, l. 22 – p. 4, l. 23). The Appellants do not direct us to persuasive evidence or technical reasoning why a person of ordinary skill in the art would have expected that a preliminary alkaline hydroxide step would interfere with the beneficial effects of TAED described in Coles. KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 417 (2007) (“[I]f a technique has been used to improve one device, and a person of ordinary skill in the art would recognize that it Appeal 2013-004040 Application 11/548,584 11 would improve similar devices in the same way, using the technique is obvious unless its actual application is beyond his or her skill.”). As stated by the Examiner (Ans. 22), the Appellants’ attack against Coles fails to take account of what the collective teachings of both Forsberg and Coles would have suggested to a person of ordinary skill in the art. In re Keller, 642 F.2d 413, 425 (CCPA 1981). As to Issue B, we are again in complete agreement with the Examiner’s position (Ans. 23). In particular, we emphasize the Examiner’s well-stated position that the Appellants fail to support their argument with a sufficient comparative showing to establish that the actual difference between the subject matter of claim 1 and Forsberg––i.e., the TAED–– provides results that would have been considered truly unexpected by a person of ordinary skill in the art. Moreover, the Appellants’ contention that the sequence of steps provides surprising cost savings because “[t]he chemicals used in the bleaching process can be carried forward and recycled in the process” (App. Br. 17) fails at the outset in the absence of any limitations in claim 1 specifying a carryover or recycling of chemicals. In re Self, 671 F.2d 1344, 1348 (CCPA 1982). For these reasons and those set forth in the Answer, we uphold Rejection III. IV. Obviousness in View of Forsberg, Coles, & Fennell (Claims 10–12 & 55–57) As noted by the Examiner (Ans. 27), the Appellants do not provide any arguments against the rejection of claims 55–57 on this ground (App. Appeal 2013-004040 Application 11/548,584 12 Br. 9, 17–18). Therefore, the Appellants we summarily affirm the rejection of claims 55–57 on this ground. As for the remaining claims (claims 10–12) subject to this ground, the Appellants argue the claims together (App. Br. 17–18). Therefore, we confine our discussion to claim 10 (reproduced in n. 9 above), which we select as representative pursuant to 37 C.F.R. § 41.37(c)(1)(vii). Claims 11 and 12 stand or fall with claim 10. The Examiner acknowledged that the combination of Forsberg and Coles differs from the subject matter of claim 10 in that the references do not teach an alkaline hydroxide step in which a mixture of an alkaline hydroxide and a peroxy compound is used to treat the fibers (Ans. 12). The Examiner found, however, that Fennell teaches treating recycled paper with caustic soda and sodium peroxide in a repulping/deinking stage to provide a product that requires less subsequent bleaching and higher yields (id., citing Fennell’s col. 1, ll. 5–15, 45–50, col. 2, ll. 5–20, and col. 5, ll. 1–6). The Examiner concluded from these findings that a person of ordinary skill in the art would been led to implement Fennell’s repulping/deinking technique in the combination of Forsberg and Coles (Ans. 25). The Appellants rely on the same arguments made against Rejection III (App. Br. 18). In addition, the Appellants concede that Forsberg describes the same deinking technique disclosed in Fennell but appear to argue that a person of ordinary skill in the art would not consider such a deinking technique as a first alkaline hydroxide bleaching stage (id.). To the extent that the Appellants rely on the same arguments made against Rejection III, we find them unpersuasive for the reasons stated in our discussion above. As for the argument that deinking with caustic soda and a Appeal 2013-004040 Application 11/548,584 13 peroxide would not be considered an alkaline hydroxide bleaching stage, we adopt the Examiner’s response at page 5 as our own. Furthermore, although characterized as deinking, the prior art treatment involves treating recycled fibers with the same chemicals specified in claim 10. Therefore, the prior art deinking step would necessarily result in bleaching. The Appellants have not shown otherwise. Cf. MEHL/Biophile Int’l Corp. v. Milgraum, 192 F.3d 1362, 1366 (Fed. Cir. 1999) (“Where, as here, the result is a necessary consequence of what was deliberately intended, it is of no import that the article’s authors did not appreciate the results.”). For these reasons, we uphold Rejection IV. V. Obviousness in View of Forsberg, Coles, & Smook (Claims 28–30, 42– 50, 53, & 54) The Appellants rely on the same arguments made against Rejection III (App. Br. 19). These arguments are unpersuasive for the same reasons discussed above. In addition, for claim 42, the Appellants contend that “Smook does not . . . address an activated bleaching stage or whether it would be appropriate and/or beneficial to recycle the filtrate from the activated bleaching stage back to an alkaline hydroxide stage” (id.). We adopt the Examiner’s factual findings and analysis as set forth on pages 13 and 26–27 of the Answer. Accordingly, we uphold Rejection V. Appeal 2013-004040 Application 11/548,584 14 VI. Obviousness in View of Forsberg, Coles, Smook, & Fennell (Claims 51 & 52) The Appellants rely on the same arguments (App. Br. 19–20), which we found unpersuasive above. Therefore, we uphold Rejection VI. VII. Obviousness in View of Fluet, Coles, & Fennell (Claims 55–57) The Appellants contend that “[n]owhere does either Fuet or Fennell address an activated bleaching step [as required by claims 55–57]” and further add that Coles does not cure this perceived deficiency (App. Br. 20). As we discussed above, however, Fennell discloses the advantages of adding TAED to peroxide. The same motivation would have prompted a person of ordinary skill in the art to implement Fennell’s technique in the method of Fluet, thus arriving at a method encompassed by the claims. Therefore, we uphold Rejection VII. ORDER Rejections I–VII are affirmed. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1). AFFIRMED cam Copy with citationCopy as parenthetical citation