Ex Parte LanteroDownload PDFPatent Trial and Appeal BoardMay 31, 201612432101 (P.T.A.B. May. 31, 2016) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 12/432,101 04/29/2009 Oreste J. Lantero 6444 7590 05/31/2016 SCHWEGMAN, LUNDBERG & WOESSNER, P.A. 1600 TCF TOWER 121 SOUTH EIGHTH STREET MINNEAPOLIS, MN 55402 EXAMINER PYLA, PAUL D ART UNIT PAPER NUMBER 1653 MAIL DATE DELIVERY MODE 05/31/2016 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte ORESTE J. LANTERO1 __________ Appeal 2014-004997 Application 12/432,101 Technology Center 1600 __________ Before LORA M. GREEN, JEFFREY N. FREDMAN, and JOHN E. SCHNEIDER, Administrative Patent Judges. SCHNEIDER, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134(a) involving claims to a method for producing a low viscosity grain slurry, which have been rejected as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We affirm. STATEMENT OF THE CASE The invention relates to the use of an alpha-amylase and a hemicellulase enzyme blend to pretreat grain in connection with ethanol production. Spec. ¶ 11. In the process of the invention, grains, such as 1 Appellant identifies the Real Party in Interest as ICM, Inc. Appeal Br. 3. Appeal 2014-004997 Application 12/432,101 2 wheat, barley, rye and triticale, are ground and made into a slurry. Spec. ¶¶ 18, 20–21. A mixture of alpha-amylase and hemicellulase blend enzymes are then added to the slurry to reduce the viscosity of the slurry. Spec. ¶¶ 18, 23–24. The slurry then goes through two heating cycles. Spec. ¶¶ 25– 26. The slurry is then treated with a saccharifying enzyme. Spec. ¶ 28. Claims 1–30 are on appeal. Claim 1 is illustrative and reads as follows: 1. A method of preparing a low viscosity slurry comprising: grinding a small grain to produce a flour; mixing the flour with water to form a slurry; pretreating the slurry by adding an alpha-amylase enzyme and a hemicellulase blend enzyme into the slurry; heating the slurry to a first temperature to pretreat the slurry by reducing a viscosity of the slurry and initiating breakdown of starch in the slurry; heating the slurry to a second temperature that is higher than the first temperature to liquefy the slurry and convert the slurry into a mash; and mixing a saccharifying enzyme into the mash. The claims stand rejected as follows: Claims 1–30 have been rejected under 35 U.S.C. § 103(a) as unpatentable over the combination of Gutierrez et al., WO 2004/087889 A1 (published Oct. 14, 2004)(“Gutierrez”) and Henderson et al. US 2007/0190627 A1 (published Aug. 16, 2007)(“Henderson”). Appeal 2014-004997 Application 12/432,101 3 DISCUSSION Issue In rejecting claims 1–30 the Examiner finds that “Gutierrez generally teaches an improved method for producing fermentation products (e.g., ethanol) where the method comprises a milling step, slurry formation, preliquefaction, gelatinization of starch, liquefaction, then saccharification and fermentation to produce a product such as ethanol.” NonFinal Action2 4. The Examiner also finds that “during the preliquefaction step, enzymes xylanase or β-glucanase are added at a first heating temperature (45–70°C) in order to beneficially break down non-starch polysaccharides (NSP) and to reduce the viscosity of the slurry, thus allowing the production process to run more smoothly (page 4, lines 1–5).” NonFinal Action 4. The Examiner goes on to find that “[d]uring the liquefaction step, Gutierrez teaches that α- amylase is added to break down (hydrolyze) the starches into maltodextrins (page 4, lines 22-24). Additionally, β-glucanase and xylanase (and other endoglucanases) may also be added to the mixture during this step.” Id. The Examiner then finds that “[t]he method of Gutierrez differs from the method of the instant claims in that Gutierrez only adds hemicellulases during the preliquefaction step, α-amylases are not added until the liquefaction step.” CITE? The Examiner finds that Henderson teaches the use of cellulases and hemicellulases in a grain slurry liquefaction process. NonFinal Action 6. The Examiner goes on to find that: 2 All references to a NonFinal Action in this decision are to the NonFinal Action dated Apr. 23, 2013. Appeal 2014-004997 Application 12/432,101 4 A person of ordinary skill in the art would have been motivated to combine the enzymes of Henderson with the method of Gutierrez since Henderson teaches that the hemicellulase and cellulase enzymes are useful for the preparation of a slurry since they can release starch and non- starch components from grains (Henderson, paragraphs 60–61 ), and that liquefaction processes are well-known in the art where they are usually performed by enzymatic hydrolysis by treating the meal with an effective amount of an a-amylase (paragraph 14). NonFinal Action 7. Next, the Examiner finds that: Although Applicants steps are read in order, the prior art teaches all of the steps and enzymes needed to break down both starch and NSPs in one form or another where it would have been obvious to a person of ordinary skill in the art based on the prior art references to optimize the steps by adding enzymes to attack both starch and NSP and provide a low viscous slurry that also provides more single sugar substrates for eventual fermentation. In other words, inclusion of all enzymes capable of breaking down all polysaccharides (both starch and NSPs) in the slurry at all stages of liquefaction would have been obvious in order to optimize hydrolysis of the polysaccharides. One would have had a reasonable expectation that inclusion of amylase during the preliquefaction step of Gutierrez (in addition to the β-glucanase and xylanases) would have further reduced the viscosity of the slurry and aided in breakdown of the starches, thereby improving the overall method, as reduction in viscosity and breakdown of starches is the desired result. Appeal 2014-004997 Application 12/432,101 5 NonFinal Action 8–9. Appellant contends that the combination of Gutierrez and Henderson does not render obvious the claimed methods. Appeal Br. 8, Reply Br. 5–6. Appellant contends that Gutierrez only teaches the use of beta-glucanse or xylanase during the pretreatment step. Appeal Br. 9. Appellant contends that Gutierrez only adds alpha-amylase during the liquefaction step, which is a different step than the pretreatment step. Id. Appellant argues that Gutierrez teaches that the steps in the method disclosed are to be performed in order. Reply Br. 5-6. Next Appellant contends that, while Henderson discloses the use of cellulases to release starch and non-starch components from distiller’s grain, Henderson does not teach the use of a hemicellulase blend enzyme. Appeal Br. 10, Reply Br. 8–10. Appellant goes on to argue that Henderson only teaches the use of alpha-amylase in the liquefaction step which is different than its use in the pretreatment step. Appeal Br. 10, Reply Br. 6–7. Appellant contends that the pretreatment step in Henderson is an acid treatment which is different than an enzymatic pretreatment called for in the instant claims. Appeal Br. 11. Appellant argues further that Gutierrez teaches away from the present invention “as the steps in Gutierrez are to be performed in the order of (b) a preliquefaction step by adding a beta-glucanase or a xylanase, (c) a gelatinization step, (d) a liquefaction step by adding alpha-amylase, a beta- glucanase, and a xylanase to the mash.” Reply Br. 6. Finally, Appellant contends that the Examiner has failed to show a reason why one skilled in Appeal 2014-004997 Application 12/432,101 6 the art would have combined the teachings of Gutierrez with Henderson to create the claimed method. Appeal Br. 12. The issue with respect to this rejection is whether the Examiner has established by a preponderance of the evidence that the claims are obvious in view of Gutierrez combined with Henderson as defined by 35 U.S.C. § 103(a). Findings of Fact FF1. Gutierrez teaches a method for producing a fermentation product, such as ethanol, comprising the steps of (a) providing a mash comprising a starch containing material and water; (b) preliquefying the mash of step (a) in the presence of a beta-glucanase; (c) gelatinizing the mash of step (b); (d) liquefying the mash of step (c) in the presence of a alpha-amylase and a beta-glucanase and a xylanase; and (e) saccharifying and fermenting the mash of step (d) to produce the fermentation product.” Gutierrez 1:30–34. FF2. Gutierrez teaches adding either xylanase or beta-glucanase to the slurry during the preliquefaction step. Gutierrez 4:2–6. FF3. Gutierrez teaches that the use of beta-glucanase and xylanase degrades glucan and xylan thereby reducing the viscosity of the mash. The reduced viscosity results in increased flow rates of the liquefied mash, thereby increasing the capacity of the production plants, especially by improving heat transfer and facilitating passage of the liquefied mash through the mash coolers. Thus the process of the invention facilitates the use of higher dry matter percentage in the fermentation while still Appeal 2014-004997 Application 12/432,101 7 securing an efficient cooling and a correct and uniform temperature of the mash delivered to the fermentation tanks. Gutierrez 2:2–9. FF4. Alpha-amylase is added to the slurry during the liquefaction step to break down starch into maltodextrins. Gutierrez 4:22–24, 5:1–22. FF5. Additional beta-glucanase and xylanase can be added to the slurry during the liquefaction step. Gutierrez 5:1–2. FF6. Gutierrez teaches that prior hydrolysis of non-starch polysaccharides increases overall capacity and yields better heat transfer and phase transfer. Gutierrez 2:10–12. FF7. Commercial beta-glucanases useful in the practice of Gutierrez’s method include “CELLUCLAST®, CELLUZYME®, CEREFLO® and ULTRAFLO® (available from Novozymes A/S), GC 880, LAMINEX™ and SPEZYME® CP (available from Genencor Int.) and ROHAMENT® 7069 W (available from Röhm, Germany).” Gutierrez 7:11–14. FF8. Henderson discloses a method for making ethanol from distillers’ grain. Henderson ¶¶ 1, 8. FF9. Henderson discloses the use of hemicellulase and/or cellulases to release starch and non-starch components from distiller’ grain. Henderson ¶ 60. FF10. “Preferred hemicellulase for use in [Henderson’s] invention include xylanases, arabinofuranosidases, acetyl xylan esterase, glucuronidases, endo-galactanase, mannases, endo or exo arabinases, exo- galactanses, and mixtures thereof.” Id. Appeal 2014-004997 Application 12/432,101 8 FF11. Cellulases useful in the practice of Henderson’s invention include combinations of cellulases. Henderson ¶ 61. FF12. Among the cellulases useful in Henderson’s invention are “CELLULCLAST™ (available from Novozymes A/S), NOVOZYMTM 188 (available from Novozymes A/S). Other commercially available preparations comprising cellulase which may be used include CELLUZYME™, CEREFLO™ and ULTRAFLO™ (Novozymes A/S), LAMINEX™ and SPEZYME™ CP (Genencor Int.) and ROHAMENT™ 7069 W (from Rohm GmbH).” Id. FF13. Henderson teaches the use of “starch degrading enzymes,” which include alpha-amylases to break down starches. Henderson ¶ 37. FF14. The present specification teaches that a hemicellulase blend enzyme comprises “a mixture of Non-Starch Polysaccharide (NSP) hydrolyzing enzymes comprised of hemicellulase, xylanase, cellulase and beta-glucanse.” Spec. ¶ 2. Principles of Law “In determining whether obviousness is established by combining the teachings of the prior art, the test is what the combined teachings of the references would have suggested to those of ordinary skill in the art.” In re GPAC Inc., 57 F.3d 1573, 1581 (Fed. Cir. 1995) (internal quotations omitted). “We have noted that evidence of a suggestion, teaching, or motivation to combine may flow from the prior art references themselves, the knowledge of one of ordinary skill in the art, or, in some cases, from the Appeal 2014-004997 Application 12/432,101 9 nature of the problem to be solved.” In re Dembiczak, 175 F.3d 994, 999, (Fed. Cir. 1999). “Attorneys’ argument is no substitute for evidence.” Johnston v. IVAC Corp., 885 F.2d 1574, 1581 (Fed. Cir. 1989). “[I]n general, a reference will teach away if it suggests that the line of development flowing from the reference’s disclosure is unlikely to be productive of the result sought by the applicant.” In re Gurley, 27 F.3d 551, 553, (Fed. Cir. 1994). Analysis Claim 1 is representative of the rejected claims. We agree with the Examiner that claim 1 is obvious over the combination of Gutierrez and Henderson. Gutierrez teaches the use of xylanase (a hemicellulase) or beta- glucanase (a cellulase) to break down non-starch polysaccharides and reduce the viscosity of a slurry prepared from ground grains. FF1–3. In a later step, alpha amylase is added to the slurry to break down the starched into maltodextrins. FF4. Additional xylanase and beta-glucanase can be added with the alpha-amylase. FF5. Henderson teaches that mixtures of hemicellulases and cellulases can be used to break down non-starch polysaccharides. FF9–11. The references teach all the steps and enzymes needed to break down both starch and non-starch polysaccharides. We agree with the Examiner that it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize the process by adding the starch and non-starch polysaccharide hydrolyzing enzymes in one step “in order to have further reduced the viscosity of the slurry and aided in Appeal 2014-004997 Application 12/432,101 10 breakdown of the starches” (Ans. 15).and provide for more simple sugar substrates for saccharification (see Ans. 16). Appellant argues that Gutierrez fails to teach the use of an alpha- amylase and a hemicellulase blend enzyme during the pretreatment phase. Appeal Br. 8. While this is true, the argument is unpersuasive. Gutierrez does teach the use of an alpha-amylase with a blend of a hemicellulase (xylanase) and a cellulase (beta-glucanase) in the liquefaction phase. FF4–5. Henderson teaches the use of hemicellulase and cellulases together and that the hemicellulase component can be a mixture of hemicellulases such as xylanase and the cellulase component can be a mixture of cellulases. FF9– 11. We agree with the Examiner that the ordinary artisan would have found it obvious “to optimize the steps by adding enzymes to attack both starch and NSPs and provide a low viscous slurry that also provides more single sugar substrates for eventual fermentation.” Ans. 15. That is, the ordinary artisan would have understood that the preliquefaction and liquefaction stages could be combined by using both the starch and non-starch hydrolyzing enzymes together as taught by Gutierrez. Appellant next argues that the single enzyme used by Gutierrez in the preliquefaction step is not the same as using a hemicellulase blend enzyme. Appeal Br. 9. Here again the Appellant’s argument is unpersuasive. As noted above, Gutierrez does teach the use of both a hemicellulase and a cellulase together. FF5. Henderson teaches the benefits of using mixture of hemicellulases and cellulases as the hemicellulase and cellulase components. FF9–11. Thus the references would lead one skilled in the art to use a blend of hemicellulases and cellulases to hydrolyze non-starch polysaccharides. Appeal 2014-004997 Application 12/432,101 11 Appellant goes on to argue that “[a]dding alpha-amylase in pretreatment in claim 1 is very different than adding alpha-amylase in liquefaction in Gutierrez. These two process are not the same and perform different functions.” Appeal Br. 9. However, Appellant fails to explain how the action of alpha-amylase is different in the two processes. In the instant Specification, as well as in both Gutierrez and Henderson, alpha-amylases is used to hydrolyze starch. FF4, 13. Other than attorney argument, Appellant has not offered any evidence that the alpha-amylase in the present invention performs any other function other degrading starch. Attorney argument is not evidence that can rebut a finding of obviousness. Johnson, 585 F.2d at 1581. Appellant offers a similar argument with respect to the teachings of Henderson. “Adding alpha-amylase in pretreatment in claim 1 is very different than adding alpha-amylase in liquefaction in Henderson. These two processes perform different functions and are not the same.” Appeal Br. 10. Here again, Appellant offers no evidence to support the argument that addition of alpha-amylases in one phase is different than adding it in another. More importantly, Appellant does not rebut the Examiner’s reasoning that the ordinary artisan would have found addition at either step obvious in order to achieve the goal of improved degradation of starches. See, e.g., Ans. 17. Appellant next argues that the pretreatment of Henderson is an acid pretreatment and thus does not teach pretreatment using an alpha-amylase and a hemicellulase blend enzyme. Appeal Br. 11. Henderson is not relied upon by the Examiner for the teaching of using enzymes in the pretreatment Appeal 2014-004997 Application 12/432,101 12 phase. Henderson teaches the use of a blend of hemicellulases and cellulases similar to that in claim 1 to hydrolyze non-starch polysaccharides. FF9–11. Appellant goes on to argue that the Examiner has failed to identify a reason why one skilled in the art would combine the elements of the references in the same manner as the claimed invention. Appeal Br. 12. The Examiner, however, has explained the rationale for combining the references. The Examiner found that From both Gutierrez and Henderson, alpha- amylase was clearly recognized in the art as being effective to hydrolyze starch polysaccharides. From Gutierrez, hemicellulases such as - glucanase and xylanase were known to be effective to hydrolyze NSPs. The prior art teaches all of the steps and enzymes needed to break down both starch and NSPs in one form or another where it would have been obvious to a person of ordinary skill in the art based on the prior art references to optimize the steps by adding enzymes to attack both starch and NSPs and provide a low viscous slurry that also provides more single sugar substrates for eventual fermentation. In other words, inclusion of all enzymes capable of breaking down all polysaccharides (both starch and NSPs) in the slurry would have been obvious in order to optimize hydrolysis of the polysaccharides. Ans. 17. This reasoning is supported by Gutierrez where it teaches the desirability of breaking down both starch and non-starch polysaccharides to increase process efficiency. FF3 and 6. Appeal 2014-004997 Application 12/432,101 13 Appellant argues that Henderson is directed to processing the by- products of ethanol production such as distiller’s grains and is not directed to the initial processing of grains. Appeal Br. 14. Thus Henderson does not teach pretreating a grain slurry with enzymes. Id. As discussed above, this argument is unpersuasive. Henderson is cited for its teaching of the use of blends of hemicellulases and cellulases to digest non-starch polysaccharides. FF9–11. Hemicellulases and cellulases are used for the same purpose in Gutierrez. FF3. In fact, Gutierrez and Henderson list some of the same commercially available enzymes as useful cellulases. FF8 and 12. The references show that the actions of these enzymes is the same whether the starting material is grains as taught in Gutierrez or stillage or distiller’s grain as taught by Henderson. The enzymes act to break down non-starch polysaccharides. FF3 and 9. Thus, the teachings of Henderson are applicable to the grains used in the instant invention. Appellant argues that Gutierrez teaches away from the claimed invention in that Gutierrez teaches that the steps of the disclosed method are to be performed in order. Appellant misapprehends what it means to teach away. To teach away, the reference must “suggest that the line of development flowing from the reference’s disclosure is unlikely to be productive of the result sought by the applicant.” In re Gurley, 27 F.3d 551, 553, (Fed. Cir. 1994). Appellant has pointed to nothing in Gutierrez to teach or suggest that using amylases and a hemicellulase blend enzyme in the pretreatment phase would be unlikely to work or otherwise criticizes or discredits the Examiner’s combination. See In re Fulton, 391 F.3d 1195, 1201 (Fed. Cir. 2004) (“The prior art’s mere disclosure of more than one Appeal 2014-004997 Application 12/432,101 14 alternative does not constitute a teaching away from any of these alternatives because such disclosure does not criticize, discredit, or otherwise discourage the solution claimed”). With respect to the remaining claims, we note that while Appellant has listed them separately in the brief, Appellant has offered no separate grounds for patentability. Appeal Br. 15–17. Conclusion of Law We find that the Examiner has established by a preponderance of the evidence that claim 1 is obvious in view of Gutierrez combined with Henderson as defined by 35 U.S.C. § 103(a). Claims 2–30 have not been argued separately and, therefore, fall with claim 1. 37 C.F.R. § 41.37(c)(1)(iv). SUMMARY We affirm the rejection of claims 1–30. TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED Copy with citationCopy as parenthetical citation