Ex Parte HodgkinsonDownload PDFPatent Trial and Appeal BoardFeb 8, 201913955631 (P.T.A.B. Feb. 8, 2019) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE 13/955,631 07/31/2013 50855 7590 Covidien LP 60 Middletown A venue Mailstop 54, Legal Dept. North Haven, CT 06473 02/12/2019 FIRST NAMED INVENTOR Gerald Hodgkinson UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. H-US-03780 (203-9363) 4479 EXAMINER TOLIN, MICHAEL A ART UNIT PAPER NUMBER 1745 NOTIFICATION DATE DELIVERY MODE 02/12/2019 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): rs. patents. two@medtronic.com docket@carterdeluca.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte GERALD HODGKINSON Appeal2017-010418 Application 13/955,631 Technology Center 1700 Before MICHAEL P. COLAIANNI, GEORGIANNA W. BRADEN, and JENNIFER R. GUPTA, Administrative Patent Judges. COLAIANNI, Administrative Patent Judge. DECISION ON APPEAL Appeal2017-010418 Application 13/955,631 Appellant1 appeals under 35 U.S.C. § 134 the final rejection of claims 1-6, 9, and 11-15. Claims 10 and 16-19 are withdrawn. We have jurisdiction over the appeal pursuant to 35 U.S.C. § 6(b). We AFFIRM. The invention is directed to a method of making a surgical buttress having a hydrophilic surface treatment for improved wettability and cellular attachment. ( claim 1; Spec. ,r 2). Claim 1 is illustrative: 1. A method comprising: generating a plurality of fibers comprising a biodegradable polymer selected from the group consisting of lactide homopolymer, glycolide homopolymer, polydioxanone homopolymer, glycolide trimethylene carbonate copolymer, glycolide lactide copolymer, glycolide dioxanone trimethylene carbonate copolymer, and glycolide caprolactone trimethylene carbonate lactide copolymer; collecting the plurality of fibers so that they adhere to one another and form a non-woven material; plasma treating at least a portion of an outer surface of the non- woven material with an ionizable gas species or combination of ionizable gas species configured to functionalize the outer surface of the non-woven material; cutting the non-woven material into a desired shape for a surgical buttress; atttaching the surgical buttress to tissue; and producing collagen on the surgical buttress. Appellant appeals the following rejections: 1. Claims 1-3, 9, 12, and 15 are rejected under 35 U.S.C. § 103(a) as unpatentable over Bauman (US 7,547,312 B2, issued June 16, 2009) in view of Hayes (US 6,165,217 issued Dec. 26, 2000), Sheu 1 According to the Appeal Brief, the real party in interest is listed as "Covidien LP" (App. Br. 1 ). 2 Appeal2017-010418 Application 13/955,631 (US 5,700,559, issued Dec. 23, 1997), and Wohlert (US 2006/0147488 Al, published July 6, 2006). 2. Claim 14 is rejected under 35 U.S.C. § I03(a) as unpatentable over Bauman in view of Hayes, Sheu, Wohlert and Stopek (US 2008/0140115 Al, published June 12, 2008). 3. Claims 1---6, 9, 11, 12, and 14 are rejected under 35 U.S.C. § I03(a) as unpatentable over McKean (insert cite) in view of Jordan (US 7,700,500 B2, issued Apr. 20, 2010), Butin (US 3,849,241, issued Nov. 19, 1974), Sheu, Wohlert, and Bauman. 4. Claim 13 is rejected under 35 U.S.C. § I03(a) as unpatentable over McKean in view of Jordan, Butin, Sheu and Wohlert, optionally Bauman, and further in view of Reichmann (US 2004/0166758 Al, published Aug. 26, 2004). 5. Claim 15 is rejected under 35 U.S.C. § I03(a) as unpatentable over McKean in view of Jordan, Butin, Sheu, Wohlert, optionally Bauman, and further in view of Stopek. With regard to all rejections, Appellant's arguments focus on the subject matter of independent claim 1 only (App. Br. 3-11). Accordingly, any claim not argued separately will stand or fall with our analysis of claim 1 under rejections (1) and (3). FINDINGS OF FACT & ANALYSIS REJECTIONS (1) AND (2) The Examiner finds that Bauman teaches forming a nonwoven hydrophilic surgical buttress, but does teach generating a plurality of fibers and collecting the plurality of fibers so that they adhere to one another and 3 Appeal2017-010418 Application 13/955,631 form a nonwoven material, plasma treating at least a portion of the outer surface of the non woven material with an ionizable gas species, or producing collagen on the surgical buttress (Final Act. 2-3). The Examiner finds that Bauman teaches using Hayes' process to form a non woven web of material (Final Act. 3). The Examiner concludes that it would have been obvious to use Hayes' process of gathering and adhering fibers to form a nonwoven material with Bauman's process since Bauman prefers Hayes' process for manufacturing the nonwoven web (Final Act. 3). The Examiner finds that Bauman teaches treating the web to render it hydrophilic but does not limit the process to any particular method making the material hydrophilic (Final Act. 3). The Examiner finds that Sheu teaches using a plasma or corona discharge to functionalize the surface of the nonwoven material and render the nonwoven material hydrophilic (Final Act. 3--4). The Examiner concludes that it would have been obvious to use Sheu's plasma treatment of the nonwoven material with Bauman's process to render the surface of the nonwoven material hydrophilic as sought by Bauman (Final Act. 3). The Examiner relies on Wohlert to teach that it is known that collagen naturally forms around wounds and foreign material placed in a body (Final Act. 5). Appellant argues that none of the applied prior art teaches a plasma treatment that functionalizes the outer surface of an article (App. Br. 4). Appellant contends that Sheu plasma treats an ionic polymer layer and then applies a polyelectrolyte coating thereto to form its hydrophilic surface coating (App. Br. 4). Appellant argues that Sheu's plasma treatment allows for ionic bonding between the ionic polymer and the polyelectrolyte coating 4 Appeal2017-010418 Application 13/955,631 applied thereto (App. Br. 4). Appellant contends that in light of Sheu's teachings a person of ordinary skill in the art would have used plasma to treat a surface and then applied a hydrophilic coating to the treated surface (App. Br. 5). Appellant argues that the Examiner misconstrues Sheu and a person of ordinary skill would understand that Sheu requires a coating and would not simply use Sheu to plasma treat a surface (Reply Br. 2). The Examiner correctly finds that claim 1 uses the open-ended transitional language "comprising" and does not exclude Sheu's coating on the plasma treated polymer (Ans. 15). The Examiner's claim construction is reasonable in view of Appellant's disclosure that the invention may include a coating on the functionalized surface (Spec. ,r 47). Sheu teaches plasma treating the polymeric surface to produce a variety of ionic polymer groups on the polymer layer (Sheu col. 6, 11. 28-30, 3 9-41 ). Sheu discloses that a disordered polyelectrolyte coating is ionically bonded to at least one face of the ionic polymeric membrane to form a hydrophilic surface ( col. 3, 11. 66-67, col. 4, 1. 1 ). Thus, Sheu teaches that a hydrophilic surface may be obtained by using plasma to ionize the surface and then coating the surface with polyelectrolyte that bonds to the ionically formed surface. Furthermore, a preponderance of the evidence favors the Examiner's conclusion that claimed subject matter would have been obvious in view of Bauman, Hayes, Wohlert and Sheu. Appellant's arguments do not persuade us that the Examiner reversibly erred. On this record, we affirm the Examiner's§ 103(a) rejections (1) and (2) above. 5 Appeal2017-010418 Application 13/955,631 REJECTIONS (3) to (5) The Examiner's findings and conclusions are located on pages 6-11 of the Final Action. The Examiner finds that McKean teaches the subject matter of claim 1, except for, in relevant part, plasma treating at least a portion of the outer surface of the non woven material with an ionizable gas species (Final Act. 6-7). The Examiner finds that Jordan teaches treating the outer surface of the material non woven web to render it hydrophilic for applications such as sutures and tissue scaffolds where the material is used in a body (Final Act. 8). The Examiner finds Sheu teaches using a plasma treatment to render a polymer hydrophilic (Final Act. 9). The Examiner finds that Sheu teaches treating a nonwoven material with a plasma treatment to render it hydrophilic (Final Act. 9). The Examiner finds that Sheu and McKean treat similar polymeric materials such that it would have been obvious to use Sheu's plasma treatment in McKean's method in order to provide a suitable hydrophilic treatment or a durable hydrophilic treatment in accord with the teachings of Sheu as the hydrophilic treatment suggested by Jordan and Bauman (Final Act. 9). Appellant argues Jordan does not disclose that the corona glow discharge treatments functionalize the surface of the non-woven material (App. Br. 8). Appellant contends Jordan teaches away from using plasma treatments because Jordan teaches that the hydrophilicity imparted by plasma and corona glow treatments degenerates over time (App. Br. 8). Appellant argues that the Examiner has not provided a reasoned explanation for combining these references (App. Br. 9). Contrary to Appellant's arguments, the preponderance of the evidence favors the Examiner's determination that one of ordinary skill in the art 6 Appeal2017-010418 Application 13/955,631 would have combined the plasma treatments of Sheu and Jordan with McKean in order to impart hydrophilicity to the nonwoven material in McKean. The Examiner has provided a reasoned analysis of why one of ordinary skill in the art would have combined the teachings of McKean, Jordan, Butin, Sheu, Wohlert and Bauman (Final Act. 6-11). As noted above with regard to rejection (1 ), the claims do not exclude the additional hydrophilic coating that is applied after the plasma treatment in Sheu. Jordan's teaching that wettability of plasma treated polymers degrades after treatment does not teach away from the using plasma but rather merely indicates the durability of the hydrophilic surface may not be that good. Claim 1, however, does not recite any level of durability to the hydrophilic treatment as found by the Examiner (Ans. 17). Moreover, we note that Jordan teaches forming a hydrophilic surface by corona glow discharge or plasma field to form a hydrophilic surface (col. 3, 1149--52; col. 11, 11. 59--61). Jordan teaches that a coating may be applied to the treated surface (col. 3, 11. 52-56; col. 11, 11. 36-61). Jordan teaches that the plasma/corona glow discharge treatments impart a durable hydrophilic surface ( col. 12, 11. 61---66). Again, claim 1 does not exclude the additional coating on the nonwoven material. Jordan does not teach away from using a plasma treatment to impart hydrophilicity to a polymeric material. Rather, Jordan teaches that the corona glow discharge or plasma field treatment alters the surfaces of the substrate by raising the surface energy of the surface (col. 11, 11. 59--67, col. 12, 11. 1-8). The Specification equates functionalization with chemically modifying the non-woven material (Spec. ,r,r 5, 14, 84). Jordan, like Sheu, teaches that the plasma and corona glow discharge treatments alter the surface properties of the material treated. 7 Appeal2017-010418 Application 13/955,631 In other words, Sheu and Jordan teach using a plasma or corona glow discharge to modify chemically or functionalize the polymeric material. On this record, we affirm the Examiner's rejections (3) to (5). DECISION The Examiner's decision is affirmed. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(l)(iv). See 37 C.F.R. § 41.50(±). ORDER AFFIRMED 8 Copy with citationCopy as parenthetical citation