Ex Parte Bigeonneau et alDownload PDFPatent Trial and Appeal BoardJun 20, 201712305305 (P.T.A.B. Jun. 20, 2017) Copy Citation United States Patent and Trademark Office UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O.Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 4195-071 3137 EXAMINER FITZSIMMONS, ALLISON GIONTA ART UNIT PAPER NUMBER 1778 MAIL DATE DELIVERY MODE 12/305,305 06/12/2009 24112 7590 06/20/2017 COATS & BENNETT, PLLC 1400 Crescent Green, Suite 300 Cary, NC 27518 Didier Bigeonneau 06/20/2017 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte DIDIER BIGEONNEAU, RENAUD SUBLET, HERVE SUTY, and WAYNE EWANS Appeal 2016-002986 Application 12/305,3051 Technology Center 1700 Before JEFFREY T. SMITH, DONNA M. PRAISS, and MERRELL C. CASHION, Administrative Patent Judges. SMITH, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE This is an appeal under 35 U.S.C. § 134 from a final rejection of claims 55 and 57—70. We have jurisdiction under 35 U.S.C. § 6. 1 The real party in interest is Veolia Water Solutions & Technologies Support. Appeal 2016-002986 Application 12/305,305 Appellants’ invention is directed to a method of producing oil extraction injection water from seawater by treating the seawater in a membrane system and injecting the treated seawater into an oil-bearing formation. App. Br. 2. Claim 55 illustrates the subject matter on appeal and is reproduced below: 55. A method of producing oil extraction injection water from seawater by treating the seawater in a membrane system and injecting treated seawater into an oil bearing formation, wherein the membrane system comprises a plurality of batteries with each battery including a plurality of membrane contactors fluidly connected in series with each contactor being separated into first and second sections by hydrophobic membranes, the method comprising: splitting the seawater having oxygen into a plurality of seawater streams; directing the entirety of each seawater stream through the first sections of the membrane contactors that form one battery such that each seawater stream is constrained to pass through the membrane contactors of one battery; preventing the formation of foam in the first sections of the membrane contactors as the seawater streams flow through the first sections of the membrane contactors; directing a scavenging gas into and through the second sections of the membrane contactors of each battery; decreasing the pressure in the second section of the membrane contactors relative to the pressure in the first section of the membrane contactors; 2 Appeal 2016-002986 Application 12/305,305 maintaining the pressure of the scavenging gas in the second sections of the membrane contactors between approximately 20 mm Hg and approximately 250 mm Hg; reducing the oxygen concentration of the seawater by inducing the oxygen to flow from the seawater streams through the hydrophobic membranes of the membrane contactors and into the second sections of the membrane contactors to mix with the scavenging gas; and injecting the seawater having the reduced concentration of oxygen into the oil bearing formation, wherein the injected seawater is used to extract oil from the oil bearing formation. The Examiner relied on the following references in rejecting the appealed subject matter: Henriksen Mandrin et al. Baillie Rautschek et al. Chakravarti et al. US 4,530,820 US 5,006,133 US 2005/0023222 Al US 2006/0160908 Al US 2007/0148069 Al July 23, 1985 Apr. 9, 1991 Feb. 3, 2005 July 20, 2006 June 28, 2007 Bujedo et al., Removing Dissolved Oxygen From Ultrapure Water, Semiconductor International, Product Application Report (1997).2 Sengupta et al., Large-scale application of membrane contactors for gas transfer from or to ultrapure water, 14 Separation and Purification Technology 189-200 (1998). Weisler, Fred, Membrane Contactors reduce chemical use and blowdowns, Tech Brief, Vol. 19, October (2000).3 2 The Examiner cited this reference as Semiconductor International. Final Act. 3. 3 The Examiner cited this reference as Membrane Contactors. Final Act. 3. 3 Appeal 2016-002986 Application 12/305,305 Liqui-Cel®, Semiconductor Plant Improves Water Quality by using Liqui- Cel® Liqui-Cel®,Membrane Contactors for Simultaneous Oxygen and Carbon Dioxide Removal from Water, 19 TechBrief 1221 (2000). Accepta Newsletter #9: Membrane Technology, (2003). Water Injection (oil production), Wikipedia article, 29 August (2007). Appellants, App. Br. 4, request review of the following rejections from the Examiner’s Final Office Action: I. Claims 55, 57, 58—63, 67, 69, and 70 rejected under 35 U.S.C. §103(a) as unpatentable over Mandrin, Water Injection, Sengupta, Baillie, Liqui-Cel®, Membrane Contactors, Accepta, and Semiconductor International. II. Claim 64 rejected under 35 U.S.C. § 103(a) as unpatentable over Mandrin, Water Injection, Sengupta, Baillie, Liqui-Cel®, Membrane Contactors, Accepta, and Semiconductor International and further in view of Henriksen. III. Claims 66 and 68 rejected under 35 U.S.C. § 103(a) as unpatentable over Mandrin, Water Injection, Sengupta, Baillie, Liqui-Cel®, Membrane Contactors, Accepta, and Semiconductor International and further in view of Chakravarti. IV. Claim 65 rejected under 35 U.S.C. § 103(a) as unpatentable over Mandrin, Water Injection, Sengupta, Baillie, Liqui-Cel®, Membrane Contactors, Accepta, and Semiconductor International and further in view of Rautschek. 4 Appeal 2016-002986 Application 12/305,305 OPINION4’5 After review of the respective positions provided by Appellants and the Examiner, we AFFIRM for the reasons presented by the Examiner and add the following. Claims 59 and 64 Appellants argue, in order to meet limitations of addressed independent claims 59 and 64, the prior art must include a petroleum stream that includes either methane or CO2. App. Br. 5. Appellants argue that the prior art’s suggestion of a CO2 scavenging gas stream that does not comprise a hydrocarbon is not a petroleum gas. Id. Appellants further argue the Examiner has not provided a rationale for utilizing natural gas as a stripping gas in Mandrin. Id. at 5—6. Appellants’ arguments are without persuasive merit. The claimed invention specifies a petroleum stream that includes either methane or CO2. The Examiner relies on Mandrin for describing utilizing an oxygen free stripping gas such as natural gas for removal of oxygen from seawater. Final Act. 11. Mandrin establishes, by the discussion of prior art references, 4 Appellants presented arguments to the following groups: I. claims 59 and 64; II. claims 57, 62, and 63; III. claims 63, 58, and 60; and IV. independent claims 55, 59, and 63. See Appeal Brief, generally. Thus, we limit our discussion to the groups presented by Appellants. The non-argued dependent claims will stand or fall together with their respective independent claim 55, 59, or 63. 5 A discussion of the Wikipedia article entitled Water Injection (oil production), Rautschek and Chakravarti is unnecessary for disposition of the present appeal. The Examiner relied upon these references for features not related to the dispositive issue. 5 Appeal 2016-002986 Application 12/305,305 that it was known by a person skilled in the art that natural gas was suitable for use as a stripping gas in performing deoxidation of seawater. Mandrin cols. 1—2. Appellants have not asserted that natural gas, which comprises methane and other hydrocarbons, is not a petroleum gas as required by the claimed invention. Claims 57, 62, and 63 The dispositive issue on appeal for these claims is: Did the Examiner err in determining that the cited prior art establishes it would have been obvious to inject an oxygen-reducing agent into seawater at points between consecutive membranes as required by independent claim 63 and claims 57 and 62? Appellants argue there is no need to modify Mandrin to employ an oxygen reducing agent because Mandrin already reduces the oxygen concentration in the injection water below 20 ppb. App. Br. 6—7. The Examiner determined Mandrin in combination with the cited prior art Baillie and Sengupta would have suggested the utilization of membranes in series or in parallel for filtering particles. Final Act. 6—7. The Examiner cited Accepta for describing introducing oxygen scavengers into water systems to reduce oxygen. Final Act. 8. The Examiner determined that the cited references would have suggested introducing oxygen scavengers in between consecutive membranes. Final Act. 8. Appellants’ arguments are not persuasive of reversible error. As stated above, Mandrin establishes that the use of stripping gas in performing deoxidation of seawater was known by a person skilled in the art. Accepta was cited for teaching that deoxidation can be accomplished by introducing oxygen scavengers. The Examiner correctly took into account the teachings 6 Appeal 2016-002986 Application 12/305,305 of Mandrin and the cited prior art, the effects of the introduction of oxygen scavengers to obtain particular oxygen concentration, and the background knowledge of the ordinary artisan as evidenced by the cited art in making the determination of obviousness. See KSR Int’l v. Teleflex Inc., 550 US 417, 418 (2007) Often, it will be necessary for a court to look to interrelated teachings of multiple patents; the effects of demands known to the design community or present in the marketplace; and the background knowledge possessed by a person having ordinary skill in the art, all in order to determine whether there was an apparent reason to combine the known elements in the fashion claimed by the patent at issue. A person of ordinary skill in the art would have had sufficient skill to recognize the appropriate location for introduction of oxygen scavengers into the system suggested combined teachngs of the cited art. Appellants have not directed us to evidence that establishes the location of the introduction of the oxygen scavenger into the system produces unexpected results. Claims 58, 60, and 63 Appellants argue the Examiner erred in failing to provide a sufficient evidentiary basis for combining Liqui-Cel®, which relates to treating water streams produce high purity water, with the other six references. App. Br. 8—9. Appellants further argue none of the other cited references provide a need for ultrapure water as an oil injection fluid. App. Br. 9. Appellants’ arguments are not persuasive of reversible error. The Examiner cited Liqui-Cel® for describing membrane contactors that provide reverse osmosis water cleaning (filtering). Final Act. 7. Liqui-Cel® further 7 Appeal 2016-002986 Application 12/305,305 discloses the reverse osmosis system is suitable for use prior to degasification of O2 and CO2. A person of ordinary skill in the art would have recognized different known water treatement systems for removing particles from water include reverse osmosis and desalination and deionization systems. A person of ordinary skill in the art would have reasonably expected that filtered water would have been suitable for use with Mandrin in combination with the cited prior art. Claims 55, 59, and 63 Appellants argue the Examiner has not adequately explained how a hydrophilic membrane can be incorporated into a deaerating column to meet the limitations of claims 55, 59, and 63. App. Br. 12—13. Appellants further argue Baillie describes two separate systems that does not integrate the filtration system with a deaerating system. App. Br. 13. Appellants argue the Examiner’s rationale does not support that it would have been obvious to induce oxygen to flow from the seawater through a hydrophobic membrane into the scavenging gas and, at the same time, be able to use that same hydrophobic membrane to remove suspended and dissolved particles. App. Br. 14. Appellants’ arguments are not persuasive of reversible error. Appellants’ arguments do not address the rejection as set forth by the Examiner. The Examiner cited Sengupta for describing a typical configuration of a membrane contactor degassing system. Ans. 42. The Examiner found that Baillie teaches a method of treating a fluid to be injected into a subterranean formation using ultra-filtration and micro- filtration membranes. The Examiner found that Baillie discloses the 8 Appeal 2016-002986 Application 12/305,305 membrane can be formed from polymeric materials including PVDF and polypropylene which may be hydrophobic. Final Act. 5, 12; Baillie 115. From this disclosure, a person of ordinary skill in the art would have recognized that membranes could have been formed from PVDF and polypropylene. A person of ordinary skill in the art would have had sufficient skill to form the membrane from known types of PVDF and polypropylene that would be most effective for filtration. That is, a skilled artisan would have had sufficient skill to determine the most effective type of membrane whether hydrophilic or hydrophobic. It is noted that the Specification discloses suitable membranes can be formed from PVDF and polypropylene. Spec. 15. Appellants further argue it is unclear what is meant by Mandrin’s “water treatment module.†Reply Br. 7—8. Appellants are referring to the Examiner’s reason for incorporating a hydrophobic membrane into Mandrin’s water treatment system. Final Act. 3—6. The Examiner found Mandrin describes a system for deoxygenating water employing a scavenging gas. This description appears to be Mandrin’s “water treatment module†because the stated rejection concludes with the Examiner ’ s determination: Therefore, one of ordinary skill in the art at the time of the invention would have found it obvious to use a hydrophobic membrane with Mandrin et al.’s water treatment module for the benefit of removing impurities, in addition to oxygen. Final Act. 5. It is readily apparent in Mandrin that the treatment of water module is the system for deoxygenating water employing a scavenging gas. Mandrin cols. 1—2. 9 Appeal 2016-002986 Application 12/305,305 Accordingly, we affirm the Examiner’s prior art rejections of claims 55 and 57—70 under 35 U.S.C. §103(a) for the reasons stated above and those presented by the Examiner. ORDER The decision of the Examiner rejecting claims 55 and 57—70 is affirmed. TIME PERIOD No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1). AFFIRMED 10 Copy with citationCopy as parenthetical citation