Ex Parte 7148359 et alDownload PDFPatent Trial and Appeal BoardDec 29, 201595000570 (P.T.A.B. Dec. 29, 2015) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 95/000,570 09/23/2010 7148359 1781 7590 12/29/2015 ABBOTT LABORATORIES 100 ABBOTT PARK RD D377/AP6A-1 ABBOTT PARK, IL 60064 EXAMINER HUANG, EVELYN MEI ART UNIT PAPER NUMBER 3991 MAIL DATE DELIVERY MODE 12/29/2015 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 95/002,019 06/15/2012 7148359 7,148,359 reexamination 6786 7590 12/29/2015 ABBOTT LABORATORIES 100 ABBOTT PARK RD D377/AP6A-1 ABBOTT PARK, IL 60064 EXAMINER HUANG, EVELYN MEI ART UNIT PAPER NUMBER 3991 MAIL DATE DELIVERY MODE 12/29/2015 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ BRISTOL-MYERS SQUIBB CO. and PUBLIC PATENT FOUNDATION Requesters and Respondents v. ABBVIE Inc. Patent Owner and Appellant ____________ Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 Technology Center 3900 ____________ Before JAMES T. MOORE, LORA M. GREEN, and RICHARD M. LEBOVITZ, Administrative Patent Judges. LEBOVITZ, Administrative Patent Judge. DECISION ON APPEAL This is a decision on the appeal by the Patent Owner from the Patent Examiner’s final rejection of claims 1, 2, and 4–10 in the above-identified inter partes reexamination of United States Patent 7,148,359 B2. The Board’s jurisdiction for this appeal is under 35 U.S.C. §§ 6(b), 314, and 315. We affirm. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 2 I. BACKGROUND The patent in dispute in this appeal is US 7,148,359 B2 (“the ’359 Patent”) which issued Dec. 12, 2006. The real party in interest and assignee is AbbVie Inc. (“Patent Owner”). Appeal Br. 2. A request for inter partes reexamination of the ’359 Patent under 35 U.S.C. §§ 311–318 and 37 C.F.R. §§ 1.902–1.997 was filed on September 23, 2010 by the Public Patent Foundation. Reexamination was ordered. Right of Appeal Notice (“RAN”) 2. The Action Closing Prosecution was issued March 26, 2011. Id. A second request for inter partes reexamination of the ’359 Patent was filed on June 15, 2012 by Bristol-Myers Squibb Co. Id. Reexamination was ordered. Id. The Reexamination proceedings were merged on January 17, 2013. Id. at 3. On November 25, 2013, the Action Closing Prosecution was mailed. Patent Owner appeals from the Examiner’s final rejection of pending claims 1, 2, and 4–10. An oral hearing took place on November 18, 2015 with only the Patent Owner in attendance. A transcript of the hearing will be entered into the record in due course. Neither of the Requesters attended the hearing nor filed briefs in the Appeal. II. RELATED CASES Patent Owner lists four district court litigations and nine reexamination proceedings said to be related to the present inter Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 3 partes reexamination. We have not been directed to a document in these cases that is pertinent to the issues in this inter partes reexamination. III. REJECTIONS The claimed subject matter of the ’359 Patent is directed to amorphous ritonavir. Ritonavir is an inhibitor of HIV protease that has been approved for use in the treatment of HIV. ’359 Patent, col. 1, ll. 30–45. The claims stand finally rejected by the Examiner as follows: 1. Claims 1, 2, and 4–10 under 35 U.S.C. § 102(b) as anticipated by or, in the alternative, under 35 U.S.C § 103(a) as obvious over Martin Abstract, 1 as evidenced by Kempf I, 2 Norbeck, 3 and the Martin Poster. 4 2. Claims 1, 2, and 4–10 under 35 U.S.C. § 102(b) as anticipated by or, in the alternative, under 35 U.S.C § 103(a) as 1 Martin D. et al., Method of Preparing an Orally Bioavailable Solid Formulation of an Insoluble Protease Inhibitor as a Coprecipitate with PVP and other Excipients, 13(9):S351 Pharmaceutical and Analytical 7474 (1996). 2 Kempf I et al., ABT-538 is a potent inhibitor of human immunodeficiency virus protease and has high oral bioavailability in humans, 92 Pro. Natl. Acad. Sci. USA 2484–2488 (1995). 3 Norbeck et al., WO 97/01349, published January 12, 1997. 4 Martin et al., Method of Preparing an Orally Bioavailable Solid Formulation of an Insoluble Protease Inhibitor as a Coprecipitate with PVP and other Excipients, Abbott Poster (1996). Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 4 obvious over Dias Abstract, as evidenced by Kempf I, Norbeck and the Dias Poster. 5 3. Claims 1, 2, and 4–10 under 35 U.S.C. § 102(b) as anticipated by the Dias Poster. 4. Claims 1, 2, and 4–10 under 35 U.S.C. § 102(b) as anticipated by the Martin Poster. Patent Owner provided three Declarations by Simon Bates, Ph.D. to support their arguments. We refer to these as the First Bates Declaration (Jan 16 [no year given]), Second Bates Declaration (April 30, 2012), and Third Bates Declaration (August 13, 2013). Dr. Bates testified in his written Declaration that he has 10 years of experience in the field of characterization of pharmaceutical formulations. First Bates Decl. ¶ 1. He is also stated that he has advised clients on amorphous materials for pharmaceutical formulations and overseen research relating to amorphous materials. Id. at ¶ 2. Based on his experience and education, we find that Dr. Bates is qualified to testify on the matters in his Declarations. Summary We reverse grounds 1 and 2. The rejections are based on abstracts of the cited Dias and Martin Posters. The abstracts do not contain the complete information and data which is disclosed in the 5 Dias et al., Physical and Oral Dog Bioavailability Evaluation of ABT-538: PVP Co-Precipitates, l3 (9) S351 Pharmaceutical Research 7475 (1996). The pages of the Dias Poster are unnumbered. For reference, we have numbered them 1 to 4. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 5 posters. After reviewing the abstracts, we find that they do not fully support the anticipation or obviousness rejection as articulated by the Examiner. RAN 10, 12. In addition, the Examiner did not adequately articulate a basis for determining that the claimed subject matter would have been obvious to one of ordinary skill in the art based on the abstracts. We do not reach ground 4 (based on the Martin Poster). As discussed at the oral hearing, ground 4 is weaker than ground 3 and essentially reiterates ground 3 (based on the Dias Poster) which is addressed in detail below. The rejection of claims 1, 2, and 8–10 as anticipated by the Dias Poster is reversed (ground 3). The rejection of claims 4–7 as anticipated by the Dias Poster is affirmed (ground 3). IV. CLAIMS The following claims are illustrative of the claimed subject matter: 1. Substantially pure amorphous ritonavir. 4. A composition comprising amorphous ritonavir, wherein said amorphous ritonavir is substantially pure. 6. A composition comprising amorphous ritonavir, wherein greater than about 95% of ritonavir in said composition is amorphous ritonavir. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 6 V. CLAIM INTERPRETATION We begin with claim interpretation because before a claim can be compared to the prior art, the words and scope of the claim must be properly interpreted. During reexamination of an unexpired patent, claims are given their broadest reasonable interpretation consistent with the patent specification. In re Suitco Surface, Inc., 603 F.3d 1255, 1259 (Fed. Cir. 2010); In re Abbott Diabetes Care Inc., 696 F.3d 1142, 1148 (Fed. Cir. 2012). Amorphous ritonavir Claims 1, 2, and 8–10 are each directed to “substantially pure amorphous ritonavir.” We first turn to the patent specification to determine whether it provides guidance as to the meaning of “substantially pure.” 6 The ’359 Patent provides an express definition of “substantially pure.” As used herein, the term “substantially pure”, when used in reference to amorphous ritonavir, refers to amorphous ritonavir which is greater than about 90% pure. This means that the amorphous ritonavir does not contain more than about 10% of any other compound and, in 6 “The PTO applies to the verbiage of the proposed claims the broadest reasonable meaning of the words in their ordinary usage as they would be understood by one of ordinary skill in the art, taking into account whatever enlightenment by way of definitions or otherwise that may be afforded by the written description contained in applicant’s specification.” In re Morris, 127 F.3d 1048, 1054 (Fed. Cir. 1997). Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 7 particular, does not contain more than about 10% of any other form of ritonavir. ’359 Patent, col. 9, l. 64 to col. 10, l. 3. We adopt this definition of “substantially pure” because it has been set forth with reasonable clarity and precision, providing explicit notice of its meaning. 7 Thus, substantially pure amorphous ritonavir can contain about 10% of other compounds, including the crystalline form of ritonavir. This definition is consistent with the methods of preparing amorphous ritonavir described in the ’359 Patent, which including preparing “substantially pure amorphous ritonavir” by melting crystalline Form I (’359 Patent, col. 3, ll. 36–39), adding a solution of crystalline Form I in a solvent to an anti-solvent (id. at col. 3, ll. 40–61), adding a solution of crystalline Form I to water (id. at col. 3, ll. 62–67, and lyophilization of a solution of ritonavir Form I (id. at col. 4, ll. 5–8). See also Example 1 (id. at col. 5, ll. 30–40), Example 6, and Example 7 (id. at col. 8, ll. 13–36). In each case, the amorphous ritonavir is produced and isolated from the solvent as a 7 “Although an inventor is indeed free to define the specific terms used to describe his or her invention, this must be done with reasonable clarity, deliberateness, and precision. ‘Where an inventor chooses to be his own lexicographer and to give terms uncommon meanings, he must set out his uncommon definition in some manner within the patent disclosure so as to give one of ordinary skill in the art notice of the change.” In re Paulsen, 30 F.3d 1475, 1480 (Fed. Cir. 1994); “[P]atentees can act as their own lexicographers if they ‘clearly set forth a definition of the disputed claim term’ other than its plain and ordinary meaning.” Thorner v. Sony Computer Entm’t Am., LLC, 669 F.3d 1362, 1365 (Fed. Cir. 2012). Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 8 “solid” in the amorphous form. Id. at col. 3, ll. 39, 49–50, 60–61; col. 4, ll. 3–4. The term “amorphous ritonavir” is also recited in the claims. “Amorphous” is a solid phase or state which is distinguished from the crystalline state: The three-dimensional long-range order that normally exists in a crystalline material does not exist in the amorphous state, and the position of molecules relative to one another is more random as in the liquid state. Typically amorphous solids exhibit short-range order over a few molecular dimensions and have physical properties quite different from those of their corresponding crystalline states. Hancock, 8 p. 1, col. 2. Thus, we interpret the claim to be directed to the amorphous form of ritonavir where it has the state as defined in Hancock. Claims 4–7 Claims 4–7 each are drawn to a “composition comprising amorphous ritonavir.” The ’359 Patent does not define the term “composition.” We therefore adopt its ordinary meaning as found in a general purpose dictionary to be “a product of mixing or combining various elements or ingredients.” 9 8 Hancock et al., Characteristics and Significance of the Amorphous State in Pharmaceutical Systems, 86 No.1, Journal of Pharmaceutical Sciences 1–12 (1997). 9 http://www.merriam-webster.com/dictionary/composition Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 9 Amorphous versus composition While amorphous ritonavir can contain other compounds, including ritonavir in crystalline form, amorphous ritonavir is not a composition because it is phase or state of matter unlike a composition which is a combination of elements or ingredients. See Hancock as reproduced above. VI. ANTICIPATION BY DIAS POSTER Claims 1, 2, and 8–10 Claims 1, 2, and 8–10 are directed to substantially pure amorphous ritonavir. We have interpreted the claims to read on ritonavir in the amorphous form. Dias Poster (hereinafter “Dias”) describes a composition that is a co-precipitate of PVP (polyvinypyrillodone) and ABT-538. Dias, p. 1, Abstract. ABT-538 is ritonavir. RAN 10. The amorphous form is a state of matter and not a composition. See “Claim Interpretation” section V. above. Since Dias describes the amorphous ritonavir in the form of a composition, we reverse the anticipation rejection of claims 1, 2, and 8–10. Claims 4–7 Claims 4–7 are drawn to compositions which comprise substantially pure amorphous. The Examiner rejected the claims over the disclosure in Dias of a co-precipitate of ritonavir and PVP. Dias describes co-precipitating Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 10 PVP and ritonavir in an effort to improve the drug’s bioavailability. Dias, p. 1, Abstract. Dias states that the co-precipitates maintained the drug in the amorphous state. Id. The issue in the rejection is whether Dias describes the presence of substantially pure amorphous ritonavir in the composition of PVP: ritonavir, where the amorphous ritonavir does not contain more than 10% of other compounds. We begin with identifying the pertinent facts (findings of fact or “FF”) in Dias necessary to determine whether the claimed subject matter is anticipated. Findings of Fact FF1. Polyvinylpyrillodone (PVP) has been used to form co-precipitates of an insoluble antiviral compound, ABT- 538 [ritonavir], in an effort to increase bioavailability of this drug. PVP:drug co-precipitates were prepared using a solvent evaporation method. Two techniques were used to prepare the PVP:drug coprecipitates namely spray drying and layering onto suitable substrates. Several ratios of drug to PVP and various molecular weight grades of PVP were evaluated in this study using differential scanning calorimetry and X-ray powder diffraction. Preliminary studies indicate that the co- precipitates maintained the drug in an amorphous form which were stable at 80°C and at ambient room temperature/75% RH conditions for two weeks. Dias, Abstract. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 11 FF2. OBJECTIVE To evaluate feasibility of forming PVP co-precipitates of ABT-538, to render ABT-538 in an amorphous form with the goal of improving the bioavailability of ABT-538, a poorly soluble, high dose antiviral agent. Id. at p. 1. FF3. I. Drug PVP coprecipitates prepared by slow evaporation Various drug:PVP ratios were prepared as shown in Table 1. The purpose of this was to determine the optimum ratio of drug to PVP in order to achieve the amorphous form of drug as well as to characterize the intrinsic dissolution properties of the co-precipitate. Id. at p. 2, col. 1. FF4. Thermal analysis [by differential scanning calorimetry (DSC)] of the PVP K30 precipitates are shown in Figure 1. From these results it may be noted that a drug melting peak is observed in a 3:1::drug:PVP ratio. This drug melting peak was not observed in the 1:1 and 1:3 PVP K30 co-precipitate ratios indicating that the drug exist in the amorphous form for coprecipitates where ther[e] is more than 50% of PVP K30. Id. FF5. Thermal analysis of all the PVP K90 co-precipitates tested also did not show a drug melting peak indicating that the drug exists in the desired amorphous form. Id. FF6. II. PVP drug co-precipitate formation using spray drying Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 12 . . . Physical Evaluation X-ray diffraction patterns for these spray dried formulations are shown in Figure 3. These patterns show that the drug exists in amorphous form which was expected from the solvent evaporation technique. Id. at p. 3, col. 1. FF7. Physical Evaluation X-ray diffraction patterns obtained using the PVP co- precipitate layered colloidal silicon dioxide are shown in Figure 4. From Figure 4 it can be seen that ABT-538 is present in an amorphous state in the drug PVP co-precipitate layered silicon dioxide. Id. at p. 3, col. 2. FF8. The 1:1 drug PVP co-precipitate layered on silicon dioxide was placed on a 2 week stability evaluation . . . Physical stability with respect amorphous ABT-538 reverting to crystalline ABT-538 was determined by X- ray diffraction. . . . Results, shown in Figure 5, indicate that ABT-538 maintained its amorphous nature under the conditions studied. Id. Discussion Claims 4–7 (composition claims) The Examiner found that Dias expressly characterized ABT- 538 (ritonavir) as being present in the co-precipitates in an amorphous form, meeting the claims of claims 4–7 of “amorphous ritonavir.” Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 13 RAN 12. See FF1–FF8. With respect to the requirement that the claims have no more than about 10% of any other compound, the Examiner found that Dias stated that under storage conditions, as assessed by x-ray powder diffraction, there was no conversion to other polymorphic forms, indicating that no crystalline ritonavir is present. RAN 13, 20; FF8. 1. Amorphous ritonavir Patent Owner contends that amorphous ritonavir is not present in Dias’s co-precipitate because the endotherm at the melting point of amorphous ritonavir was not observed. Appeal Br. 19–20. To support this position, Patent Owner cites testimony from Dr. Bates Third Declaration. Patent Owner’s argument is not supported by a preponderance of the evidence. First, Dias expressly states in several places throughout the poster that amorphous ritonavir was produced. FF1, FF4–FF8. Despite the absence of the melting point endotherm, Dias still concluded that the amorphous form was present. Patent Owner has not provided evidence to doubt the credibility of Dias. Second, Dr. Bates acknowledged that amorphous ritonavir was produced by Dias: Further, in my opinion, the co-precipitated products of Martin and Dias contain regions of amorphous ritonavir (see, paragraph 14) and these regions would not have been understood or expected by a person having ordinary skill in the art in July 1998 to be “substantially pure” as that term is used in the ’359 Patent. First, a person Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 14 having ordinary skill in the art in July 1998 would have expected the presence of residual solvent in the regions of amorphous ritonavir in the co-precipitated product of Martin and Dias, and therefore that the regions of amorphous ritonavir were not substantially pure. Second Bates Declaration ¶ 17. Dr. Bates discussion on the absence of the glass transition temperature (Tg) for ritonavir as casting doubt on the presence substantially pure ritonavir (Third Bates Declaration ¶ 18) has little merit in view of his explicit admission that amorphous ritonavir is present. 2. Substantially pure ritonavir A. Presence of crystalline forms The Examiner’s basis for finding that crystalline ritonavir is not present in more than an amount of about 10% in the amorphous ritonavir described in Dias is principally based on Dias’s storage experiment. In this experiment, Dias reported that the “Results, shown in Figure 5, indicate that ABT-538 maintained its amorphous nature under the conditions studied.” FF8. This determination was made by x-ray diffraction where the authors stated that physical stability assessed by determining whether “amorphous ABT-538 [is] reverting to crystalline ABT-538.” Id. In other words, the authors looked for the presence of crystalline ABT-538, but did not report it. Dr. Bates testified the Dias is “reporting the physical stability of the co-precipitated product, and not the ritonavir contained within the co-precipitated product.” Second Bates Declaration ¶ 16. This Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 15 statement is not supported by sufficient evidence. As indicated above, Dias expressly refers to the reversion of the amorphous form to the crystalline form (FF8), providing evidence that Dias is in fact looking at the stability of the amorphous form and asking whether it reverts to the crystalline form. Dias does not identify the presence of the crystalline form in the x-ray diffraction data, indicating confidence in his data. B. Substantially pure Claim 4, by definition of “substantially pure,” requires the presence of less than 10% of other compounds in the amorphous ritonavir, i.e., about 90% or more of the ritonavir is amorphous. Claim 6 require that 95% of the ritonavir is amorphous and claim 7 requires that amorphous ritonavir constitutes 97% of the composition. There are several sources for the 10% or less of other compounds: crystalline ritonavir, solvents, and other additives. (1) Presence of crystalline ritonavir With respect to the presence of 10% or less of crystalline ritonavir, the Examiner’s basis, again, is the stability data described in FF8. In simple terms, Dias conducts x-ray diffraction which should detect the presence of crystalline ritonavir, but Dias does not report that the crystalline form was detected. Patent Owner argues crystalline ritonavir would not have been detected in Dias’s co-precipitate at the levels of ritonavir present. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 16 Appeal Br. 23–25. While Dr. Bates provided testimony on Dias, we have not been directed to where in his declaration he commented on the level of detection argument. Patent Owner’s support for the argument comes from Hancock which has the following disclosure: As there is no long-range three-dimensional molecular order associated with the amorphous state, the diffraction of electromagnetic radiation (e.g., X-rays) is irregular compared to that in the crystalline state (Figure 4). Diffraction techniques are perhaps the most definitive method of detecting and quantifying molecular order in any system . . . Conventional X-ray powder diffraction measurements can be used to quantify non-crystalline material down to levels of about 5% [footnote omitted] and with temperature and environmental control can also be used to follow the kinetics of phase transformations, or to quantify the presence of a crystalline drug in an amorphous excipient matrix [footnote omitted]. Hancock 5. This passage is not precisely on point because it refers to the detection of “non-crystalline material,” i.e., the amorphous state, down to levels of 5% in a material apparently comprising crystalline material, while the experiments in Dias were apparently to detect small amounts of crystalline ritonavir in material largely made of amorphous ritonavir. Nonetheless, Hancock characterizes x-ray diffraction as “perhaps the most definitive method of detecting and quantifying molecular order in any system.” Hancock also states that it can be used to “quantify the presence of a crystalline drug in an amorphous excipient matrix.” Id. Consistent with Hancock’s statements, the Dias authors utilized the technique to detect crystalline ritonavir in Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 17 amorphous ritonavir and concluded that the amorphous form of ritonavir was stable and that it did not revert to the crystalline form. FF8. We credit this evidence over the declaration evidence. Figure 4 shows x-ray diffraction data on crystalline drug (“100% ABT-538”) and amorphous ritonavir. Figure 5 shows ritonavir: PVP stored under stressed conditions. FF8. Dias did not note the presence of ordered crystalline ritonavir in the samples tested. Thus, while Patent Owner – without expert testimony – asserted that the levels of ritonavir would have been too low to detect crystalline ritonavir (Appeal Br. 23), the Dias authors clearly did not believe this to be the case because they used x-ray powder diffraction to look for the reversion of amorphous ritonavir to the crystalline form during the 2 week trial and reported none. Dias therefore used x-ray diffraction in the same way described in Hancock. Patent Owner states: Therefore, even if the ritonavir mixture contained less than 10% of non-amorphous ritonavir, a person having ordinary skill in the art in July 1998 would have understood that the known limits of detection of PXRD [powder x-ray diffraction] would not be able to confirm the amounts of non-amorphous ritonavir in the ritonavir coprecipitates of the Dias Poster. Id. at 23. Patent Owner does not have adequate factual support for this statement. As explained above, Dias used the technique to detect crystalline drug in amorphous drug, and did not find any that reverted over the two week period. We consider the Dias authors to be at least of ordinary skill in the art, and thus contrary to Patent Owner’s Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 18 unsupported statements that the ordinary skilled worker would have understood the levels of the crystalline form to be outside of the detection levels of x-ray diffraction, the Dias authors used it for that very purpose. (2) Presence of solvent Dr. Bates contends that the ritonavir described in Dias is not “substantially pure” because “a person having ordinary skill in the art in July 1998 would have expected the presence of residual solvent in the regions of amorphous ritonavir in the co-precipitates of . . . [Dias].” Third Bates Declaration ¶ 12. Dr. Bates also stated that Dias “notes that its co-precipitate is formed by solvent evaporation. The presence of residual solvent may act as a plasticizer for the ritonavir thereby inducing crystallization. This would render the ritonavir not substantially pure as recited in the claims of the ’359 Patent.” Id. See also ¶¶ 24–25 discussing Yoshioka. Furthermore, Dr. Bates testified that the drying process in Dias was not controlled. Id. at ¶ 22. Dr. Bates testimony is not supported by adequate factual underpinnings. Dr. Bates does not explain why the “slow evaporation” utilized in Dias (at p. 2, col. 1) would not eliminate all the solvent. Dr. Bates states that residual solvent may induce crystallization and stability, but the stability experiments did not show reversion of amorphous ritonavir into the crystalline form, undermining Dr. Bate’s rationale that instability-inducing residual solvent is present. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 19 (3) Differential scanning calorimetry (“DSC”) Dr. Bates argues that the DSC performed in Dias is qualitative (Third Bates Declaration ¶ 13), no Tg for amorphous ritonavir was observed (id. at ¶ ¶ 17–18), and thus the DSC cannot be used to determine whether substantially pure amorphous ritonavir is present (id. at ¶ ¶ 18–20). Dr. Bates also testified that the substrates on which the ritonavir was deposited “will impact the amorphous ritonavir.” Id. at ¶ 16. Dr. Bates discussed problems with interpreting the data using DSC. Id. at ¶ 20. It is not necessary to rely on the DSC data in finding that the amorphous ritonavir was substantially pure, because the Examiner also found that the x-ray diffraction stability test provided evidence of its purity. RAN 13–14, 20. We have discussed this issue above, and remain unpersuaded by Dr. Bates’ testimony. See Section B(1). (4) Tg (glass transition temperature of amorphous ritonavir) Dr. Bates and Patent Owner have conjectured that the absence of the Tg of substantially pure amorphous ritonavir indicates that it is not present. However, as already discussed, Dr. Bates acknowledged that amorphous ritonavir is present. Second Bates Declaration ¶ 17. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 20 (4) Conditions Patent also argues that Dias is deficient because the authors did not disclose certain conditions used to make the amorphous ritonavir. Dr. Bates testified: Dias do not disclose the conditions under which the co- precipitates therein were created, and also include language indicating that even were the conditions therein reproduced, there would not be a reasonable likelihood that “substantially pure” amorphous ritonavir would be obtained. . . Dias [is] silent with respect to how the co- precipitates therein were formed. They do not disclose, for example, the appropriate temperature range (to avoid degradation), solvent combinations and amounts (to avoid physical instability and recrystallization of an API out of its amorphous state), and design variables (such as drying conditions, necessary to remove excess solvent) necessary to make “substantially pure” amorphous ritonavir, as that term is used in the ’359 Patent. In particular, Martin and Dias fail to disclose or suggest how the solvents in the co-precipitates therein are removed. Second Bates Decl. ¶ 21. Page 2 of Dias describes a procedure for producing the co- precipitate of PVP and ritonavir. While the different ratios of PVP to ritonavir are described in Table 1 of Dias, not all the experimental conditions used to make the co-precipitate are completely described. However, consistent with the Examiner’s finding that the co- precipitation method was known in the art at the time of the invention (RAN 23), Dias indicates that the methods utilized were conventional: Thus, two methods of improving bioavailability of a high dose poorly soluble drug are: Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 21 • increase solubility by changing solid state from crystalline to amorphous • increase dissolution rates by increasing solubility . . . Both these can be achieved by forming a solid co- precipitate of the drug in a hydrophilic carrier like of polyvinyl pyrillidone (PVP) to generate solid solution/dispersion. Over the years there have been many reports on the use of PVP to generate solid solution/dispersion. The solvent evaporation method was used in preference to the melt method since the drug was thermolabile and exposing the drug to the high temperatures in the melt method could be detrimental to drug stability. Dias, p. 1, col. 2. Yoshioka, 10 published in 1995, describes the co-precipitation of PVP and a drug to form amorphous drug, providing evidence that the method was known in the art at the time of the invention. Yoshioka specifically states: The use of polymers and other glass-forming solids to form amorphous pharmaceutical mixtures has been widely reported in the context of enhancing the rates of dissolution and bioavailability of drugs with low water solubility. Typically the ratio of polymer to drug used to enhance dissolution rates is rather high, (e.g., 4:1 or greater). Previous studies with indomethacin-poly (vinylpyrrolidone) coprecipitates have shown that PVP used for this purpose does act as an inhibitor of crystallization. Yoshioka 983 (col. 2) (footnotes omitted). 10 Yoshioka et al., Inhibition of lndomethacin Crystallization in Poly (vinylpyrrolidone) Coprecipitates, 84 No. 8, Journal of Pharmaceutical Sciences 983–986 (1995). Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 22 Consequently, the preponderance of the evidence in this record does not support Patent Owner’s contention that Dias is not enabled to make substantially pure ritonavir since such methods were known in the art as established by Dias and Yoshioka. (5) Ambiguity of precipitate formed Patent Owner contends that there is ambiguity surrounding the nature of the co-precipitates prepared. Appeal Br. 21. Dias tested two forms of PVP, a K30 grade and a K90 grade. Patent Owner discusses the dissolution data of the two PVP forms as summarized in Table 1 of Dias, commenting that contrary to the results, one would have expected that the PVP K30 co-precipitate would have a higher dissolution than the more viscous PVP K90 co-precipitate at the 1:1 ratio of drug to PVP. Id. Patent Owner states that the “coprecipitates are not exhibiting the expected normalized intrinsic dissolution relationship and it appears the PVP and the ritonavir may be interacting in some manner to impact these results.” Id. Patent Owner did not identify testimony on this issue by Dr. Bates. Patent Owner’s argument is not persuasive. First, Patent Owner did not provide evidence that PVP K30 would have been expected to have a higher dissolution rate than the PVP K90 grade. Second, Dias commented on the behavior of the PVP K90 co-precipitate, stating that “it behaved differently than the PVP K30 grade in that the intrinsic dissolution rate increased then dropped.” Dias, p. 3, col. 1. Dias said the drop off “could be explained” by the formation of a Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 23 viscous pellet surfaces on contact with water retarding the dissolution rate. Id. Thus, Dias noted the behavior of the PVP K90 and did not comment that it was unusual because it had higher dissolution rate than PVP K30. With respect the argument that the ritonavir and PVP are “interacting in some manner” to impact the dissolution results (Appeal Br. 21), we observe that it was known prior to the invention that PVP can inhibit drug crystallization so an “interaction” of some kind is entirely expected. Yoshioka 983 (see quoted passage above; also at 986 (col. 2): “The use of PVP in amorphous dry coprecipitates with indomethacin significantly inhibits indomethacin crystallization at levels as low as 5% PVP and at temperatures as high as 70°C.”) (6) About 90% or more of amorphous ritonovir Claim 4 requires at least 90% of amorphous ritonavir. Claims 5–7 recite specific amounts of amorphous ritonavir, namely, 90%, 95%, and 97%, respectively. In other words, in claims 4 and 5 up to about 10% of other compounds, including crystalline ritonavir, can be present in the amorphous ritonavir; and up to about 5% in claim 6 and 3% in claim 7. Patent Owner contends that the Examiner has not established that Dias’s co-precipitate comprise amorphous ritonavir in the recited amounts. Appeal Br. 30. The Examiner’s basis for finding that Dias’s co-precipitate meets the required quantities is the x-ray diffraction data of Figs. 4 Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 24 and 5. RAN 12–13; FF8. This evidence indicates that crystalline ritonavir is not present since Dias stated that reversion to the crystalline form was determined and the results showed it “maintained its amorphous nature.” FF8. As to the solvent, Examiner had a reasonable basis to believe that such requirement was met based on the solvent evaporation technique utilized to remove solvent from the co-precipitate. FF3. As mentioned, Dr. Bates mentioned that the solvent can cause crystals to form; however, Dias did not report crystal formation consistent with the absence of solvent. FF8. Because inter partes reexamination is conducted under the same procedural rules as regular patent application prosecution, the allocation of burdens is similar. See 37 C.F.R. §1.937(b) “(b) The inter partes reexamination proceeding will be conducted in accordance with §§ 1.104 through 1.116, the sections governing the application examination process.”) Thus, the Examiner provided evidence that the numerical limitations of claims 4–7 were met. In re Oetiker, 977 F.2d 1443, 1445 (Fed. Cir. 1992). Patent Owner came forward with rebuttal arguments and evidence, such as the First, Second, and Third Bates Declarations. In considering the entirety of the evidence before us, including the Declarations and the Hancock publication, we conclude that a preponderance of the evidence supports the conclusion that Dias describes a composition with about 90% or more, 95% or more, and 97% or more of amorphous ritonavir. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 25 SUMMARY The issue in the rejection over Dias is whether a preponderance of the evidence supports the Examiner’s finding that Dias anticipates the compositions claims comprising substantially pure amorphous ritonavir. The Examiner found that amorphous ritonavir is described in Dias based on Dias’s explicit and repeated statements that amorphous ritonavir is formed when co-precipitated with PVP. While Patent Owner appears to challenge that amorphous ritonavir is formed in the co-precipitates because the glass transition temperature of the amorphous form was not observed, its own expert admits that amorphous ritonavir is present. While there is express disclosure about the presence of amorphous ritonavir in the co-precipitate with PVP, there is no explicit teaching that the amorphous form is present in amounts of at least about 90%, 95%, and 97% as required by the claims. The Examiner’s principal basis for finding that these values are anticipated by Dias is Dias’s teaching that the amorphous ritonavir is stable and does not revert to the crystalline form. The Examiner cited the x-ray diffraction patterns shown in Figs. 4 and 5 of Dias to support this finding. Patent Owner argues that the x-ray diffraction data is not quantitative, the ritonavir is at levels below which the crystalline form could be detected, solvent is present, and the conditions to make the amorphous ritonavir are not fully disclosed. We find that the evidence is inadequate to support these contentions. Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 26 Specifically, the Dias authors utilized x-ray diffraction to determine whether crystalline ritonavir was present in their stored samples, providing evidence that at least one of ordinary skill in the art would have believed that the method was capable of detecting the crystalline form had it been present. Patent Owner’s expert opined that solvent may be present and that such solvent could lead to crystallization of the ritonavir. However, Patent Owner’s expert did not provide a strong factual basis to establish the presence of solvent in the co-precipitate. Dias reported that the amorphous form was stable, and did not revert to the crystalline form, undermining the argument that instability-inducing solvent was present. As to the contention that Dias is not enabling, the Examiner found that co-precipitation with PVP was well-known prior to the filing date of the patent, a finding supported by the cited Yoshioka publication and Dias, itself. For the foregoing reasons, the rejection of claims 4–7 as anticipated by the Dias Poster is affirmed. VII. TIME PERIOD FOR RESPONSE In accordance with 37 C.F.R. § 41.79(a) (1), the “[p]arties to the appeal may file a request for rehearing of the decision within one month of the date of: . . . [t]he original decision of the Board under § 41.77(a).” A request for rehearing must be in compliance with 37 C.F.R. § 41.79(b). Comments in opposition to the request and additional requests for rehearing must be in accordance with 37 C.F.R. § 41.79(c) & (d), respectively. Under 37 C.F.R. § 41.79(e), the times for requesting rehearing under paragraph (a) of this section, Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 27 for requesting further rehearing under paragraph (d) of this section, and for submitting comments under paragraph (c) of this section may not be extended. An appeal to the United States Court of Appeals for the Federal Circuit under 35 U.S.C. §§ 141–144 and 315 and 37 C.F.R. § 1.983 for an inter partes reexamination proceeding “commenced” on or after November 2, 2002 may not be taken “until all parties’ rights to request rehearing have been exhausted, at which time the decision of the Board is final and appealable by any party to the appeal to the Board.” 37 C.F.R. § 41.81. See also MPEP § 2682 (8th ed., Rev. 7, July 2008). In the event neither party files a request for rehearing within the time provided in 37 C.F.R. § 41.79, and this decision becomes final and appealable under 37 C.F.R. § 41.81, a party seeking judicial review must timely serve notice on the Director of the United States Patent and Trademark Office. See 37 C.F.R. §§ 90.1 and 1.983. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Appeal 2015-006298 Reexamination Control 95/000,570 & 95/002,019 Patent 7,148,359 B2 28 For Patent Owner: ABBOTT LABORATORIES 100 ABBOTT PARK RD D377/AP6A-1 ABBOTT PARK, IL 60064 For Third Party Requestor: PUBLIC PATENT FOUNDATION 55 FIFTH AVENUE, SUITE 928 NEW YORK, NY 10003 and MCDONNELL BOEHNEN HULBERT & BERGHOFF LLP BRISTOL-MYERS SQUIBB 300 SOUTH WACKER DRIVE CHICAGO, IL 60606 Copy with citationCopy as parenthetical citation