Ex Parte 7,032,662 B2 et alDownload PDFPatent Trial and Appeal BoardMar 23, 201595002144 (P.T.A.B. Mar. 23, 2015) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 95/002,144 09/06/2012 7,032,662 B2 COR-1026-USCP-RE 4954 87627 7590 03/24/2015 Mossman, Kumar & Tyler PC P.O. Box 421239 Houston, TX 77242 EXAMINER XU, LING X ART UNIT PAPER NUMBER 3991 MAIL DATE DELIVERY MODE 03/24/2015 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________________ SPECTRUM TRACER SERVICES, LLC. Requester v. CORE LABORATORIES LP Patent Owner and Appellant ____________________ Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 Technology Center 3900 ____________________ Before CHUNG K. PAK, JEFFREY B. ROBERTSON, and RAE LYNN P. GUEST, Administrative Patent Judges. GUEST, Administrative Patent Judge. DECISION ON APPEAL Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 2 I. STATEMENT OF CASE This is a decision on appeal by Core Laboratories LP (hereinafter “Patent Ownerâ€)1 from the Patent Examiner’s decision to reject pending claims 1-7, 9, 10, and 13-21 in an inter partes reexamination of U.S. Patent 7,032,662 B2 (hereinafter, “the ’662 Patentâ€). The Board’s jurisdiction for this appeal is under 35 U.S.C. §§ 6(b), 134(b), and 315(a). The ’662 patent is related to U.S. Patent 6,659,175 B2 (“the ’175 Patentâ€), which is the subject of Reexamination Control 95/002,141, also currently on appeal. The ’175 Patent and the ’662 Patent are the subjects of a litigation in the U.S. District Court for the Western District of Oklahoma styled Core Laboratories LP v. Spectrum Tracer Services, LLC, Case No. 11-cv-1157-M. The litigation is stayed pending the outcome of these reexamination proceedings. We concurrently heard oral arguments from Patent Owner and Requester concerning the reexaminations of the ’175 Patent and ’662 Patent on February 11, 2015, a written transcript of which will be entered into the electronic record in both cases in due course. We AFFIRM. II. BACKGROUND The ’662 Patent issued April 25, 2006, to Scott Malone et al. A request for inter partes reexamination under 35 U.S.C. §§ 311–318 and 37 C.F.R. §§ 1.902–1.997 for the ’175 Patent was filed September 6, 2012 by a Third-Party Requester, Spectrum Tracer Services, LLC, (hereinafter 1 See Patent Owner’s Supplemental Appeal Brief, filed June 13, 2014 (“App. Br.â€) 2. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 3 “Requesterâ€). Request for Inter Partes Reexamination 1; Requester’s Respondent Brief, filed May 23, 2014 (hereinafter “Res. Br.â€) 1. Claims 1–21 were original to the ’662 patent. Claims 11 and 12 were not subject to reexamination, and claim 8 was cancelled during this proceeding. Claims 1–7, 9, 10 and 13–21 stand rejected and are currently appealed. Right of Appeal Notice mailed February 7, 2014 (hereinafter “RANâ€) 1; App. Br. 3. The ’662 Patent relates to a method for determining the extent of recovery of materials injected into an oil well during oil and gas exploration and 4production using chemical tracers. ’662 Patent, col. 1, ll. 19–25. Claims 1 and 14 are representative of the claims on appeal and reads as follows, (with underlining showing language added during reexamination and indentations added for clarity). 1. A method for determining the extent of recovery of materials injected into an oil well comprising: a) admixing a material to be injected into an oil well with a chemical tracer compound at a predetermined concentration, wherein the material injected into the oil well is a hydraulic fracturing fluid; b) injecting the admixture into an oil well or an offset well associated with an oil well; c) recovering from the oil well a production fluid; d) analyzing the production fluid for a concentration of the chemical tracer present in the production fluid; and e) calculating the amount of admixture recovered from the oil well using the concentration of the chemical tracer present in the production fluid as a basis for the calculation. 14. A method for determining the extent of recovery of a material of interest injected into an oil well or a subsurface formation associated with a bore of the oil well comprising: Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 4 a) introducing a material of interest into the oil well or into the subsurface formation associated with the bore of the oil well, wherein the material of interest injected into the oil well is a material useful for hydraulically fracturing the oil well; b) introducing a tracer into the oil well or into the subsurface formation associated with the bore of the oil well; c) recovering from the oil well a production fluid; d) analyzing the production fluid for a concentration of the chemical tracer present in the production fluid; and e) calculating the amount of material of interest recovered from the oil well using the concentration of the chemical tracer present in the production fluid as a basis for the calculation. App. Br. 8–92 and Claims App’x; RAN 4. The Examiner maintains the following rejections on appeal. See App. Br. 6–7. I. The Rejection of claims 1, 5, 6, 9, 14, 17 and 19 under 35 U.S.C. § 103(a) as obvious in view of Hinkel3 in view of Deans.4 See Ground I, RAN 5–8. II. The Rejection of claims 1, 5, 6, 9, 13, 14, 17 and 19 under 35 U.S.C. § 103(a) as obvious in view of Hinkel in view of Hall.5 See Ground IX, RAN 20–22. 2 On page 8 of Patent Owner’s Appeal Brief, Patent Owner states that the language added to claim 1 reads “wherein the material injected into the oil well is a material useful for hydraulically fracturing the oil well.†However, this statement is inconsistent with the amendment of record (see Patent Owner Response, dated January 22, 2013, 2; see also RAN 4) and with Patent Owner’s statement that “[t]he newly-added limitation was originally present in dependent Claim 8. See ’662 Patent at 9:64–65.†App. Br. 9. 3 US 6,192,985 B1, issued Feb. 27, 2001, to Hinkel et al. 4 US 4,090,398, issued May 23, 1978, to Deans et al. 5 EP 0 282 232 A2, published Sep. 14, 1988, listing Christopher Hall as inventor. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 5 III. The Rejection of claims 2–4, 10, and 15–21 under 35 U.S.C. § 103(a) as obvious over Hinkel and Deans and further in view of Dugstad.6 See Ground II, RAN 8–10. IV. The Rejection of claims 2–4, 10, and 15–17 and 19–21 under 35 U.S.C. § 103(a) as obvious over Hinkel and Hall and further in view of Dugstad. See Ground X, RAN 22–24. V. The Rejection of claims 5–7 under 35 U.S.C. § 103(a) as obvious over Hinkel and Deans and further in view of Chen,7 Hoots,8 or Greenkorn9 or Hinkel and Hall and further in view of Chen or Hoots. See Grounds III, IV, VI, XI, and XII, RAN 11– 13, 15–16, and 24–27. VI. The Rejection of claims 5 and 6 under 35 U.S.C. § 103(a) as obvious over Hinkel and Deans and further in view of Teasdale.10 See Ground V, RAN 14–15. VII. The Rejection of claims 2–4 and 15–20 under 35 U.S.C. § 103(a) as obvious over Hinkel, Deans, and Teasdale or Greenkorn, and further in view of Bowman.11 See Grounds VII, VIII, RAN 16–20. 6 Dugstad, et al., “Application of Tracers to Monitor Fluid Flow in the Snorre Field: A Field Study,†Society of Petroleum Engineers, Publication No. SPE 56427 (1999). 7 US 4,303,411, issued Dec. 1, 1981 to Chen et al. 8 US 4,783,314, issued Nov. 8, 1988 to Hoots et al. 9 Greenkorn, Robert A., “Experimental Study of Waterflood Tracers,†Society of Petroleum Engineers, Publication No. SPE 169 (January 1962). 10 US 4,223,725, issued Sep. 23, 1980 to Teasdale et al. 11 Bowman, R.S., “Evaluation of Some New Tracers for Soil Water Studies,†Soil Sci. Soc. Am. J. 48:987–993 (1984). Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 6 VIII. The Rejection of claims 2–4, 15–17, and 19 under 35 U.S.C. § 103(a) as obvious over Hinkel and Hall, further in view of Bowman. See Ground XIII, RAN 27–28. IX. The Rejection of claim 13 under 35 U.S.C. § 103(a) as obvious over Hinkel, Deans and Hall. See Ground XIV, RAN 29–30. Patent Owner relies on the testimony of J. Thomas Hampton. See Rule 132 Technical Declaration of J. Thomas Hampton, dated January 15, 2013 (hereinafter the “First Hampton Declarationâ€) (App. Br. 14); Rule 132 Technical Declaration of J. Thomas Hampton, dated September 1, 2013 (hereinafter the “Supplemental Hampton Declarationâ€) (App. Br. 10).12 Patent Owner also relies on the testimony of Dr. Gary Wooley. See Rule 132 Technical Declaration of Gary Wooley, dated January 15, 2013 (hereinafter the “First Wooley Declarationâ€); Rule 132 Supplemental Technical 12 With the Appeal Brief filed June 13, 2014, Patent Owner submitted a “Rule 132 Technical Declaration of J. Thomas Hampton,†dated January 15, 2013 as the “First Hampton Declaration,†which includes no exhibits, and a second “Rule 132 Technical Declaration of J. Thomas Hampton,†which is also dated January 15, 2013, as the “Second Hampton Declaration,†which includes Exhibits A–K. It is clear from the record that Patent Owner intended to submit the “Second Hampton Declaration,†dated January 15, 2013 as the “First Hampton Declaration†because of the citations in the Appeal Brief to Exhibits A–K of the “First Hampton Declaration.†It is also clear from the record that Patent Owner intended to submit an entirely different declaration as the “Second Hampton Declaration,†namely, the “Rule 132 Supplemental Technical Declaration of J. Thomas Hampton†that was executed on September 1, 2013, and made of record on September 16, 2013. The error is apparent because Patent Owner specifically identifies the separate declarations by execution date (see App. Br. 10 and 14) and refers to paragraph numbers and Exhibits consistent therewith. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 7 Declaration of Gary Wooley, dated September 16, 2013 (hereinafter the “Second Wooley Declaration) (App. Br. 10). Patent Owner also relies on the testimony of Mr. Michael J. Flecker, dated September 16, 2013 (referred to by Patent Owner as the “Flecker Declarationâ€) (App. Br. 17). Requester relies on the testimony of Alfred Roy Jennings, Jr. See Declaration of Alfred Roy Jennings, Jr., P.E., dated February 20, 2013 (hereinafter “First Jennings Declarationâ€) (Res. Br. 5); Supplemental Declaration of Alfred Roy Jennings, Jr., P.E., dated October 3, 2013 (hereinafter “Supplemental Jennings Declarationâ€) (Res. Br. 9). A. Hinkel and Deans (Ground I, RAN 5–7) Claims 1, 5, 6, 9, 14, 17 and 19 The dispositive issue on appeal is: Does a preponderance of the evidence support Patent Owner’s contention that the Examiner erred in determining that it would have been obvious for one of ordinary skill in the art to use tracer data to determine the extent of recovered material that has been injected into an oil well, as taught by Deans, in a hydraulic fracturing operation in which recovery of all of the injected fracturing fluid is necessary for optimum hydrocarbon recovery, as described in Hinkel? We answer this question in the negative. Patent Owner initially argues that the Examiner erred in interpreting the language added during reexamination to claim 1, namely “wherein the material injected into the oil well is a hydraulic fracturing fluid,†and to claim 14, namely “the material injected into the oil well is a material useful for hydraulically fracturing the oil well.†According to Patent Owner, this Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 8 language, read in light of the disclosure of the ’662 Patent, indicates that the claim is limited to a method of determining the extent of recovery of hydraulic fracturing fluid in a hydraulic fracturing operation. App. Br. 8–18. The Examiner determined that the claim is not limited to a hydraulic fracturing operation. RAN 4–5 and 32; Res. Br. 2–3. Even assuming that the claim is limited to hydraulic fracturing, Hinkel discloses an admixture of a hydraulic fracturing fluid and a tracer used in a hydraulic fracturing operation. See RAN 5–6 (“Hinkel further discloses that tracers can be added to the various fracturing fluid stages in actual field applications so that a tracer study can be performed to verify the effectiveness of the fracture clean–up process (see Example 4).â€); Res. Br. 8 (“Hinkel teaches the use of a tracer study in a staged fracturing operation and provides clear and repeated motivation for determining the amount of fracturing fluid recovered.â€). Hinkel teaches admixing a tracer and a hydraulic fracturing fluid. Col. 3, ll. 9-19; Ex. 4. Patent Owner contends that one of ordinary skill in the art would not have looked to the tracer study of Deans, which teaches the steps of (e) analyzing the production fluid for the concentration of the chemical tracer and (f) calculating the amount of admixture recovered from the oil well using the concentration of the chemical tracer, for use in the hydraulic fracturing operation of Hinkel. App. Br. 21–22. Patent Owner argues that one of ordinary skill in the art would have no reason to look to Deans because (a) Deans’ water flooding operation is non-analogous art to Hinkel’s hydraulic fracturing operation, (b) Deans’ tracer study is for a different purpose than Hinkel’s tracer study, and (c) Deans teaches away from a Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 9 hydraulic fracturing operation. App. Br. 20–23. Thus, Patent Owner argues that hydraulic fracturing and water flooding operations are not in the same field of endeavor. App. Br. 22–23. Dr. Wooley explains the differences between these two operations. Wooley First Decl. ¶ 12–14; see also Wooley Second Decl. ¶ 15, 19, and 20. Nonetheless, Dr. Wooley admits that “it is true that both operations require the injection of materials into an oil well,†Wooley Second Decl. ¶ 19. Whether a prior art reference is “analogous†is a question of fact. In re Clay, 966 F.2d 656, 658 (Fed. Cir. 1992). “The analogous-art test requires that the Board show that a reference is either in the field of the applicant’s endeavor or is reasonably pertinent to the problem with which the inventor was concerned in order to rely on that reference as a basis for rejection.†In re Kahn, 441 F.3d 977, 986–987 (Fed. Cir. 2006) (citing In re Oetiker, 977 F.2d 1443, 1447 (Fed. Cir. 1992)). “The rationale behind this rule precluding rejections based on combination of teachings of references from nonanalogous arts is the realization that an inventor could not possibly be aware of every teaching in every art. Thus, we attempt to more closely approximate the reality of the circumstances surrounding the making of an invention by only presuming knowledge by the inventor of prior art in the field of his endeavor and in analogous arts.†In re Wood, 599 F.2d 1032, 1036 (CCPA 1979). The question is not whether the combined art is analogous to each other, but whether the combined references are each analogous to the “applicant’s endeavor.†Id. We are not persuaded that the field of endeavor of the ’662 Patent is limited to hydraulic fracturing. Rather, the inventor’s field of endeavor is Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 10 determined by the disclosure of the ’662 Patent. See Wood, 599 F.2d at 1036. The ’662 Patent is not limited to hydraulic fracturing, but rather is related to any operation in which materials injected into an oil well during oil and gas exploration and production are recovered. See ’662 Patent, col. 1, ll. 19–25 and col. 1, l. 46 to col. 2, l. 2. Both water flooding and hydraulic fracturing operations require recovery of material injected into an oil well and both are operations that occur during oil and gas exploration and production. Even if the field of endeavor is properly limited to determining amount of fracturing fluid recovered from a hydraulic fracturing operation, as argued by Patent Owner, both Hinkel and Deans are reasonably pertinent to the problem with which the inventor was concerned. “A reference is reasonably pertinent if ... it is one which, because of the matter with which it deals, logically would have commended itself to an inventor's attention in considering his problem. If a reference disclosure has the same purpose as the claimed invention, the reference relates to the same problem, and that fact supports use of that reference in an obviousness rejection.†Innovention Toys, LLC v. MGA Entm’t, Inc., 637 F.3d 1314, 1321 (Fed. Cir. 2011) (quoting Clay, 966 F.2d at 659); see also In re Klein, 647 F.3d 1343, 1348 (Fed. Cir. 2011). “References are selected as being reasonably pertinent to the problem based on the judgment of a person having ordinary skill in the art.†Kahn, 441 F.3d at 986-987. Hinkel would have been reasonably pertinent because it relates to recovery of fracturing material in a hydraulic fracturing process and using tracer studies to evaluate the effectiveness of the recovery. Patent Owner Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 11 argues that Deans is not related to determining the amount of fluid recovered, but rather to determining the fluid saturations of immobile fluid phase and a mobile fluid phase in a subterranean reservoir. Reb. Br. 12. However, Deans teaches that not only can return tracer concentrations be used to determine “the dissolved immobile fluid concentration,†but that the return tracer concentration can also be used to determine “when the total volume of fluid injected into the formation has been produced.†Deans, col. 6, ll. 22–28. According to Deans, “knowledge of when the volume of injected fluid has been produced can be determined either by knowing the total injected fluid volume or by measuring the tracer concentration profile in the produced fluid and determining the injected fluid volume using general engineering principles.†Id. at ll. 28–33. Thus, Deans would also be reasonably pertinent since it teaches a method to determine the extent of recovery of a fluid injected into an oil well, i.e. the volume of fluid injected into the formation that has been produced, using recovered tracer concentrations, which is the same purpose of the tracer as in the claimed invention. Accordingly both Hinkel and Deans are analogous art to the present invention. Therefore, we turn to the question of whether it would have been obvious to a skilled artisan to use the recovery evaluation procedure of Deans to determine the full extent of recovery of the hydraulic fracturing fluid in the hydraulic fracturing operation of Hinkel. Patent Owner argues that the purpose of the tracer in Hinkel is different than the purpose of the tracer in Deans, and that the processes are too different for the skilled artisan to expect success in using the tracer study Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 12 of Deans in a hydraulic fracturing operation such as Hinkel. App. Br. 22– 23. The Examiner stated that it would have been obvious to use the tracer study of Deans in the hydraulic fracturing operation of Hinkel “in order to determine the effectiveness of the fracture clean-up process disclosed in Hinkel.†RAN 7-8. Hinkel explains the importance of deliberately removing the fracturing fluid from the fracture, i.e. “clean-up,†for example, to avoid the presence of fluid acting as a barrier to the migration of hydrocarbon from the formation. Hinkel, col. 2, l. 44 to col. 3, l. 38. While the diagnostics discussed in Hinkel are directed to the improvement in removing fluid retained in the distal-most portion of the fracture from the wellbore (id.), the Examiner is relying on the diagnostics of Deans not the diagnostics of Hinkel. RAN 7–8. Hinkel nonetheless teaches the importance of ensuring maximum recovery of injected hydraulic fracturing material. Accordingly, we agree with the Examiner that Hinkel provides sufficient reason for the skilled artisan to evaluate the extent of admixture recovered. Patent Owner has not persuasively demonstrated by a preponderance of the evidence that the tracer study of Deans would be either incapable of working or not expected to work in the hydraulic fracturing operation of Hinkel. Since Hinkel uses known tracers in hydraulic fracturing operations, one of ordinary skill in the art would have expected that the extent of recovery could be determined using tracer measurements and material balances described in Deans. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 13 Finally, Patent Owner argues that Deans “teaches away†from a hydraulic fracturing operation by requiring an injection rate of the brine material that is low enough to avoid fracturing the formation. App. Br. 21– 22; see Deans, col. 7, ll. 42–43. A reference “teaches away†when it suggests that the developments flowing from its disclosures are unlikely to produce the objective of the Appellants’ invention. See In re Gurley, 27 F.3d 551, 553, 31 USPQ2d 1130, 1131–32 (Fed. Cir. 1994). Additionally, a reference may “teach away†from a use when that use would render the result inoperable. McGinley v. Franklin Sports, Inc., 262 F.3d 1339, 1354 (Fed. Cir. 2001) (“If references taken in combination would produce a “seemingly inoperative device,†we have held that such references teach away from the combination and thus cannot serve as predicates for a prima facie case of obviousness.â€). Patent Owner’s argument that Deans teaches away from the claimed invention is directed to the injection rate of brine in Deans, while the rejection of record is directed to the hydraulic fracturing operation of Hinkel. Dr. Wooley discusses the difference between the injection processes of Hinkel and Deans. Wooley First Decl. ¶ 12–15. However, any difference in the injection rate of the brine material in the method for determining fluid saturation of Deans does not amount to a teaching away from applying the tracer study of Deans to the rejection or to the fracturing process of Hinkel.13 13 Nonetheless, Deans’ teaching that the injection rate should not be so high that the formation will fracture (Deans, col. 7, ll. 42–43) is evidence that brine materials might be substituted for other known fracturing fluids in a fracturing operation provided that the brine material is injected at a high enough flow rate. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 14 As discussed above, Patent Owner has directed us to no persuasive evidence that the tracer study evaluations of Deans would not be reasonably expected to work in the hydraulic fracturing operation of Hinkel or would somehow make the hydraulic fracturing operation inoperable. In fact, the evidence as a whole supports otherwise because Hinkel clearly discloses tracer materials successfully used and recovered during hydraulic fracturing operations. Therefore, we are not persuaded that one of ordinary skill in the art would be dissuaded from applying the tracer study of Deans to the hydraulic fracturing operation disclosed in Hinkel. Secondary Considerations of Non-obviousness Patent Owner relies on the First and Second declarations of Mr. J. Thomas Hampton, the declaration of Mr. Michael J. Flecker, and the Second Declaration of Dr. Wooley as evidence of non-obviousness based on secondary consideration, namely that ProTechnics’ SpectraChem service satisfied a long felt but unmet need in the art, was copied, received industry praise, and was commercially successful. App. Br. 15–19. For objective evidence to be accorded substantial weight, Patent owner must establish a nexus between the evidence and the merits of the claimed invention. In re GPAC, 57 F.3d 1573, 1580 (Fed. Cir. 1995) (appellant offers no evidence that the market reaction to appellants’ invention is rooted in the subject matter claimed). Put another way, commercial success or other secondary considerations may presumptively be attributed to the claimed invention only where “the marketed product embodies the claimed features, and is coextensive with them.†Ormco Corp. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 15 v. Align Tech. Inc., 463 F.3d 1299, 1311–12 (Fed. Cir. 2006) (quoting Brown & Williamson Tobacco Corp. v. Phillip Morris, Inc., 229 F.3d 1120, 1130 (Fed. Cir. 2000)). The Examiner found that there was insufficient evidence to find a nexus between the SpectraChem service offered by ProTechnics and the claimed method for the evidence to having meaningful weight in an obviousness analysis. See RAN 44. In particular, the Examiner determined that the evidence did not support a finding that the SpectraChem service included the step of “calculating the amount of admixture recovered from the oil well using the concentration of the chemical tracer present in the production fluid as a basis for the calculation.†See RAN 75. Mr. Hampton testifies that the SpectraChem service provided by ProTechnics corresponds to the subject matter of Amended Claims 1 and 8. See First Hampton Decl. ¶ 11.14 To corroborate this testimony, Mr. Hampton points to Exhibit H, which is a claim chart prepared by Mr. Hampton, and Exhibit I, which is a brochure of ProTechnics’ services. In Exhibit H, Mr. Hampton states The attached brochure verifies that Step f) is performed. SPECTRACHEM tracers are routinely used to quantify and profile frac fluid clean-up and flowback efficiency over time. ProTechnics performs this step by either using a mass balance approach or a relative rate of recovery. 14 While Dr. Wooley and Mr. Flecker provide additional testimony of secondary considerations of non-obviousness, they provide no persuasive testimony regarding the nexus between ProTechnics’ SpectraChem service and the claimed method. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 16 First Hampton Decl., Exhibit H, p. 1–2. The second sentence is a quote from the fourth page of the brochure submitted as Exhibit I. Mr. Hampton then cites to a Markman ruling in a district court litigation involving the ’662 Patent. Mr. Hampton further testifies that he had explained during a preliminary injunction hearing that ProTechnics performs step f) by either a mass balance approach or a relative rate of recovery approach and that “the tracer concentrations were used to determine the amounts of fluid that were flowing back.†See Supplemental Hampton Decl. ¶ 20 (citing Exhibit A to the Declaration, 29, l. 1 to 32, l. 5).15 Accordingly, Patent Owner is relying on the testimony of Mr. Hampton as an expert in the field. See App. Br. 17 (“The Examiner either discounted or ignored Mr. Hampton’s declaration testimony that Appellant’s services do include the ‘calculating’ step. See, e.g., Second [Supplemental] Hampton Dec. ¶ 20 (testifying that ‘the tracer concentrations were used to determine the amounts of fluid that were flowing back.’).†Although Mr. Hampton, as president of the ProTechnics division of Core Laboratories, would have personal knowledge of the services provided by ProTechnics, we decline to give substantial weight to the testimony of Mr. Hampton without corroborating evidence that ProTechnics performs the 15 During the Preliminary Injunction Hearing, Mr. Hampton testified that the Report demonstrates tracer concentration recovery per stage of operation and total tracer concentration recovery. When asked “Can you explain how the relative rate of recovery satisfies the claim element of calculating the amount of admixture recovered?†Mr. Hampton points to where in the Report “we just add the amount of chemical coming back from each stage so that you can see the total amount of chemical tracer coming back on that particular job.†Exhibit A, filed with Patent Owner’s Response to the Action Closing Prosecution on September 16, 2013, 29, l. 1 to 32, l. 5. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 17 additional step of calculating the amount of admixture recovered from the tracer concentration data. See, e.g., Am. Acad. of Sci. Tech. Ctr., 367 F.3d at 1368 (“[T]he Board is entitled to weigh the declarations and conclude that the lack of factual corroboration warrants discounting the opinions expressed in the declarations.â€); In re Etter, 756 F.2d 852, 859–60 (Fed. Cir. 1985) (opinion affidavit asserting the reference disclosed obsolete technology was correctly characterized by the board “as merely representing opinion[] unsupported by facts and thus entitled to little or no weightâ€) (citing In re Piasecki, 745 F.2d 1468, 1472–73 (Fed. Cir. 1984); In re Rinehart, 531 F.2d 1048, 1052 (CCPA 1976)). The language of the SpectraChem brochure (First Hampton Decl., Exhibit I) fails to describe steps being performed with sufficient specificity so as to ascertain whether the SpectraChem service meets the requirements of the claimed invention, particularly the “calculating step†thereof. Accordingly, we agree with the Examiner that the SpectraChem brochure is insufficient corroborating evidence of a step of calculating of the amount of admixture (including both the injected fluid and tracer) recovered. Patent Owner further argues that the term “calculating†was interpreted by the District Court for the Western District of Oklahoma to include both a mass balance approach and relative rate of recovery approach. According to Patent Owner, plotting returned tracer concentration over time,16 as evidence by the Report cited by Mr. Hampton (Patent Owner’s 16 We note that this claim interpretation does not affect the Examiner’s prima facie case of obviousness because the Examiner relies on Dean’s teaching of using tracer data for “mass balance purposes,†which Patent Owner seems to agree involves “calculating†even under a narrow interpretation. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 18 Comments of September 16, 2013, Exhibit G), is a calculation within the meaning of the term because it traces the relative rate of recovery. Reb. Br. 8–9. The District Court determined that the term “calculating†means “determining by mathematical process†and that the phrase “calculating the amount . . . recovered†means “determining by mathematical process the amount . . . recovered.†First Hampton Decl., Exhibit K, p. 13–14. The District Court acknowledged that Patent Owner argues that “calculating†encompasses both the mass balance approach and the relative rate of recovery approach and that Defendants “disagree with Core’s position that simply plotting tracer concentration over time satisfies the calculation step of the relative rate of recovery approach. Id. However, the District Court did not clearly reject either the Patent Owner or the Defendant’s contentions or apply the definition in the Markman order so as to determine whether plotting tracer concentration over time constitutes “determining by mathematical process†an amount of injected material that is recovered. Id. Accordingly, we are not persuaded that the District Court necessarily “rejected Respondent’s proposal, adopting instead Appellant’s proposal,†as argued by Patent Owner (Reb. Br. 9), since both parties included a “mathematical†element in their proposed definitions, which is all the District Court expressly adopted. Id. As noted by Patent Owner, the Board is not bound by the District Court’s claim interpretation because, unlike District Court, the Board operates under a broadest reasonable interpretation standard. See In re Am. Acad. of Sci. Tech. Ctr., 367 F.3d 1359, 1364 (Fed. Cir. 2004) (claims . . . Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 19 are to be given their broadest reasonable interpretation consistent with the specification, and . . . claim language should be read in light of the specification as it would be interpreted by one of ordinary skill in the art.â€) (quoting In re Bond, 910 F.2d 831, 833 (Fed. Cir. 1990)). The ’662 Patent does not expressly define the word “calculating.†However, the Specification states: In the practice of the present invention, the recovered materials are tested for tracer concentration and the amount of material recovered determined. At this point, the well operator can make an informed decision regarding whether to continue clean up or begin production. The extent of recovery of materials injected including a tracer of the present invention is preferably determined by using a mass balance approach. Therein, the total amount of tracer admixed with the injected material is a known. [sic] A homogenous sample of production fluid is tested for tracer concentration and the amount of tracer recovered is thereby determined. The amount of injected admixture recovered is then determined using the formula: AMTr=((Tr/Ti)xAMTi) wherein AMTr is the amount of injected admixture recovered, Ti is the amount of tracer injected; Tr is the amount of tracer recovered; and AMTi is the amount of materials injected. Tr is determined by multiplying the concentrations of the tracer in the production fluid by the total quantity of production fluid recovered. Where a mass balance approach is not possible or desirable, a relative rate of recovery can also be determined by measuring the concentration of tracer in the production fluids recovered from an oil well as a function of time. In a process such as this, samples of production fluid being recovered from the well are taken, analyzed for tracer concentration that is then Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 20 plotted against time and/or flow rates. This can also be a desirable way for an operator to decide when to begin production from an oil well. ’662 Patent, col. 5, l. 52 to col. 6, l. 20. In the Example, the ’662 Patent states that “[t]he flow back is tested for the presence and relative concentration of each tracer using a GC-mass spectrometer.†Id., col. 8, l. 66 to col. 9, l. 1. The language of the claim recites “calculating the amount of admixture recovered.†The ’662 Patent explains that by determining the amount of material recovered, “the well operator can make an informed decision regarding whether to continue clean up or begin production.†Id., col. 5, ll. 52–56. The ’662 Patent exemplifies determining the “amount of admixture recovered†or “extent of recovery of materials injected†only by using a mass balance approach. The ’662 Patent explains that the relative rate of recovery “can also be a desirable way for an operator to decide when to begin production from an oil well.†Id., col. 6, ll. 11–20. (emphasis added.) While the ’662 Patent indicates that determining the amount of material recovered and determining the relative rate of recovery are both useful in determining when to begin production from an oil well, the ’662 Patent does not reasonably support a finding that an amount of admixture recovered can be determined by plotting the concentration of tracer in the production fluids recovered from an oil well as a function of time. According to the ’662 Patent, plotting concentration over time only determines “a relative rate of recovery†and not the amount of material recovered. Accordingly, we are not persuaded that a service that provides Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 21 only plotting tracer concentration as a function of time includes the step of using the tracer concentration for calculating the amount of admixture recovered. Since tracer concentration data over time (either per stage or total concentration) is all that was provided in the Report cited by Mr. Hampton (see Patent Owner’s Response to the Action Closing Prosecution of September 16, 2013, Exhibits A, F, and G), the evidence is insufficient to corroborate Mr. Hampton’s testimony that a step of calculating the amount of admixture recovered was performed by ProTechnics. Accordingly, Patent Owner has not met the burden of establishing that the evidence related to a long felt need met by, commercial success of, industry praise for, and copying of ProTechnics’ SpectraChem services is relevant because it has failed to establish a nexus by preponderance of the evidence between ProTechnics’ SpectraChem services and the claimed invention. In particular, Patent Owner has failed to establish by preponderance of the evidence that ProTechnics’ SpectraChem services includes a step of “calculating the amount of admixture recovered from the oil well using the concentration of the chemical tracer present in the production fluid as a basis for the calculation.†Considering the evidence as a whole, we affirm the Examiner’s rejection of claims 1, 5, 6, 9, 14, 17 and 19 under 35 U.S.C. § 103(a) as unpatentable over Hinkel and Deans. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 22 B. Hinkel, Deans, and Dugstad (Ground II, RAN 8–10) Claims 2–4, 10, and 15–21 The Examiner relies on Dugstad as evidence that the specific tracers recited in claims 2–4 and 15 and 16 were known in the art, namely fluorinated benzoic acid. The Examiner notes that Dugstad identifies fluorinated benzoic acids as tracers with a good recovery rate in water. See RAN 9 and 10 (citing Dugstad, p. 2). The Examiner also relies on Dugstad as teaching “the same mass balance approach as described in the ’662 patent and in claims 10 and 21 to calculate the ratio of the amount of injected fluid recovered based on the tracer concentration profile.†Id. at 10. We agree with the Examiner that it would have been obvious to use the specific tracers recited in Dugstad in the tracer study taught by Deans. To do so would have been no more than the predictable use of a known tracer according to its established function as tracer material injected into an oil well. KSR Int'l Co. v. Teleflex Inc., 550 U.S. 398, 417 (2007) (The question to be asked is “whether the improvement is more than the predictable use of prior art elements according to their established functions.â€). Moreover, Deans teaches that The trace chemicals suitable for use in one embodiment of this invention can be selected from a wide category of known and available substances. In making such a selection the purpose of the trace chemical and the particular manner in which it is to be used should, or [sic] course, be kept in mind. Deans, col. 7, ll. 11–16. In other words, the skilled artisan would have been capable of selecting a preferred tracer from known tracer chemicals for a particular purpose. See Pfizer, Inc. v. Apotex, Inc., 480 F.3d 1348, 1368 Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 23 (Fed. Cir. 2007) (“The fact that [the salt recited in the claim] was the best of the seven [] salts actually tested proves nothing more than routine optimization that would have been obvious to one of ordinary skill in the art.â€) (citing In re Aller, 220 F.2d 454, 456 (C.C.P.A. 1955) (“[E]ven though applicant’s modification results in great improvement and utility over the prior art, it may still not be patentable if the modification was within the capabilities of one skilled in the art.â€)); In re Swain, 156 F.2d 246, 247–48 (C.C.P.A. 1946) (“In the absence of a proper showing of an unexpected and superior result over the disclosure of the prior art, no invention is involved in a result obtained by experimentation.â€). Likewise, it would have been obvious to use the particular mass balance formula recited in Dugstad as the method of determining the amount of admixture recovered because Deans states that such a determination could be made using “general engineering principles.†Id., col. 6, ll. 28–33. In other words, the skilled artisan would have been aware of the mass balance principles of Dugstad, as they are general engineering principles. Patent Owner contends that a person of ordinary skill in the art would not have found it obvious to combine Dugstad with the teachings of Hinkel and Deans because Dugstad teaches a substantially different application from hydraulic fracturing operations and because the tracer study in Dugstad is substantially different and for a different purpose than the tracer study of the ’662 Patent. App. Br. 23–24; Second Wooley Decl. ¶ 17(c). Patent Owner’s arguments are not persuasive for the same reasons discussed above with respect to the combination of Hinkel and Deans. Dugstad is relied upon for the purpose of showing that certain tracers were Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 24 known for use in combination with fluid injected into an oil well. While we understand that the conditions and studies are different in Hinkel and Dugstad, merely pointing out the differences is insufficient in light of the Examiner’s reasoning. See Second Wooley Decl. ¶ 17(c). Patent Owner has provided no persuasive reasoning or evidence that the skilled artisan would not have expected the tracer of Dugstad to function similarly as a successful tracer in the hydraulic fracturing operation described in Hinkel. Similarly, Patent Owner has provided no persuasive reasoning or evidence that the skilled artisan would not have expected to be able to use the mass balance equation cited in Dugstad as the general engineering principle for determining the amount of admixture recovered as described in Deans. Considering the evidence as a whole, we affirm the Examiner’s rejection of claims 2–4, 10, and 15–21 under 35 U.S.C. § 103(a) as unpatentable over Hinkel, Deans, and Dugstad. C. Hinkel, Deans, and Chen (Ground III, RAN 11–12) Claims 5–7 The Examiner relies on Chen as evidence that the use of tracers in the concentrations recited in claims 5–7 were known in the art. The Examiner found that Chen shows successful tracer determination at concentrations as low as 3ppm for water-soluble alkali metal salts of inorganic or organic compounds having fluorine in the anion by 19FNMR spectroscopy. Chen, col 1, ll. 39–50 and col. 2, ll. 53–55. According to the Examiner, “it would have been obvious to one of ordinary skill in the art to use sufficiently small amount of the tracer compounds, as suggested by Chen, in the injected fluids Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 25 disclosed in Hinkel and Deans in order to lower the operation cost and also reduce the negative effects that the tracers cause to the environment.†See RAN 12. We agree with the Examiner that it would have been obvious to one of ordinary skill in the art at the time of the invention to use the very low tracer concentration recited in Chen in a tracer study for an economical benefit, as taught by Chen. The Examiner found that Deans teaches that the concentration of trace chemicals in the injected fluid can be established by one of ordinary skill in the art using general engineering principles and Deans, like Chen, encourages the use of small amounts of tracer chemicals “as a matter of economics.†RAN 11–12; Deans, col. 7, ll. 30–35. Accordingly, it is within the skill of the ordinary artisan to select from known tracers those that can be detected in small quantities for their economic benefits. Patent Owner contends that a person of ordinary skill in the art would not have found it obvious to combine Chen with the teachings of Hinkel and Deans because Chen teaches a substantially different application from hydraulic fracturing operations and because the tracer study in Chen is substantially different and for a different purpose than the tracer study of the ’662 Patent. App. Br. 24–25; Second Wooley Decl. ¶ 17(d). Patent Owner’s arguments are not persuasive for the same reasons discussed above with respect to the combination of Hinkel and Deans. Chen is relied upon for the purpose of showing that certain very low tracer concentrations can be detected after injected into an oil well admixed with a fluid. While we understand that the conditions and studies are different in Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 26 Hinkel and Chen, merely pointing out the differences is insufficient in light of the Examiner’s reasoning. See Second Wooley Decl. ¶ 17(d). Patent Owner has provided no persuasive reasoning or evidence that the skilled artisan would not have expected the tracer of Chen to function successfully in similarly low concentrations in the hydraulic fracturing operation described in Hinkel. Considering the evidence as a whole, we affirm the Examiner’s rejection of claims 5–7 under 35 U.S.C. § 103(a) as unpatentable over Hinkel, Deans, and Chen. C. Hinkel, Deans, and Hall (Ground XIV, RAN 29–30) Claim 13 The Examiner relies on Hall as evidence that the use of encapsulated tracers, as recited in claim 13, were known in the art. Hall shows that it was known in the art to inject tracers in the form of pellets of calcium carbide enclosed in a water-proof container, which is smashed at the drill bit and reacted with water to form a detectable gas. Hall, col 1, ll. 4–15. As with any tracer, the “lag time†(i.e., surface injection to return production time) of an injectable material can be calculated between the time injected and the detection of the gas at the surface upon return. According to the Examiner, “it would have been obvious to one of ordinary skill in the art to use tracers in the form of encapsulated solid or liquid in the process of Hinkel and Deans in order to determine the fluid flow characteristics of the drilling mud (e.g. lag time) in the well, as taught by Hall.†See RAN 30. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 27 Patent Owner contends that a person of ordinary skill in the art would not have found it obvious to combine Hall with the teachings of Hinkel and Deans because Hall is “not analogous art to either Hinkel, Deans, or the claimed method.†App. Br. 31. Patent Owner’s arguments are not persuasive for the same reasons discussed above with respect to the combination of Hinkel and Deans. Hall is relied upon for the purpose of showing that encapsulated tracer concentrations can be detected after injected into an oil well admixed with a fluid. While we understand that the conditions and studies are different in Hinkel, Deans and Hall, merely pointing out the differences is insufficient in light of the Examiner’s reasoning. Patent Owner has provided no persuasive reasoning or evidence as to why Hall is not analogous art or that the skilled artisan would not have expected the encapsulated tracer of Hall to function successfully in the hydraulic fracturing operation described in Hinkel. Considering the evidence as a whole, we affirm the Examiner’s rejection of claim 13 under 35 U.S.C. § 103(a) as unpatentable over Hinkel, Deans, and Hall. V. REMAINING REJECTIONS Because our decision is dispositive regarding the unpatentability of all the claims, we need not reach the merits of the cumulative obviousness rejections based on other references. See In re Gleave, 560 F.3d 1331, 1338 (Fed. Cir. 2009) (holding that obviousness rejections need not be reached upon affirming a rejection of all claims as anticipated); cf. Beloit Corp. v. Valmet Oy, 742 F.2d 1421, 1423 (Fed. Cir. 1984) (having decided a single Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 28 dispositive issue, the ITC was not required to review other matters decided by the presiding officer). V. CONCLUSION On the record before us and for the reasons presented above, we affirm the following rejections. I. The Rejection of claims 1, 5–6, 9, 14, 17 and 19 under 35 U.S.C. § 103(a) as obvious in view of Hinkel in view of Deans; II. The Rejection of claims 2–4, 10, and 15–21 under 35 U.S.C. § 103(a) as obvious over Hinkel and Deans and further in view of Dugstad; III. The Rejection of claims 5–7 under 35 U.S.C. § 103(a) as obvious over Hinkel and Deans in view of Chen; and IV. The Rejection of claim 13 under 35 U.S.C. § 103(a) as obvious over Hinkel, Deans and Hall. Since we affirm rejections of each claim on appeal, we decline to address the merits of additional grounds of rejection maintained by the Examiner and appealed by the Patent Owner. In the event neither party files a request for rehearing within the time provided in 37 C.F.R. § 41.79, and this decision becomes final and appealable under 37 C.F.R. § 41.81, a party seeking judicial review must timely serve notice on the Director of the United States Patent and Trademark Office. See 37 C.F.R. §§ 90.1 and 1.983. Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 29 AFFIRMED Appeal 2015-001257 Reexamination Control 95/002,144 Patent 7,032,662 B2 30 ack FOR PATENT OWNER: MOSSMAN, KUMAR & TYLER PC P.O. BOX 421239 HOUSTON, TX 77242 FOR THIRD-PARTY REQUESTER: BROWN PATENT LAW, PLLC 2700 N. HEMLOCK CT. SUITE 111E BROKEN ARROW, OK 74012 Copy with citationCopy as parenthetical citation