Ex Parte 6632785 et alDownload PDFBoard of Patent Appeals and InterferencesJan 13, 200990006994 (B.P.A.I. Jan. 13, 2009) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE ____________________ BEFORE THE BOARD OF PATENT APPEALS AND INTERFERENCES ____________________ Ex parte UNILEVER HOME & PERSONAL CARE USA, Appellant ____________________ Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B21 Technology Center 3900 ____________________ Decided: January 13, 2009 ____________________ Before EDWARD C. KIMLIN, CAROL A. SPIEGEL, and ROMULO H. DELMENDO, Administrative Patent Judges. SPIEGEL, Administrative Patent Judge. DECISION ON APPEAL I. Statement of the Case This is an appeal under 35 U.S.C. §§ 134 and 306 from an Examiner’s final rejection of claims 1, 2, 4-19, and 21-38, all of the pending claims. We have jurisdiction under 35 U.S.C. § 306. We AFFIRM. 1 U.S. Patent 6,632,785 B2 (“the 785 patent”), Water Soluble Sachet With a Dishwasher Composition, issued 14 October 2003, to Natasha Pfeiffer, Naresh Dhirajlal Ghatlia, and Isaac Israel Secemski, based on application 10/264,996, filed 4 October 2002, which a continuation of application 09/810,106, filed 16 March 2001. Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 2 The subject matter on appeal is directed to water soluble sachets comprising dishwashing compositions that are aqueous gels comprising about 15 to about 80 % by weight water and use thereof. Claims 1, 6, 13, 19, 30, and 36 are illustrative and read as follows (Br.2 20-22, 24, 26, and 27, bracketing and underlining deleted): 1. A water soluble sachet comprising a dishwashing composition wherein the dishwashing composition comprises an encapsulated bleach and the dishwashing composition is a gel that is from about 15% to about 80% by weight water. 30. The water soluble sachet according to claim 1 wherein the gel is thickened with a polymeric thickener. 36. The water soluble sachet according to claim 1 wherein the gel does not require solid dispersed particle to thicken. 6. A water soluble sachet comprising a dishwashing composition having: (a) a polymer having a weight average molecular weight of greater than about 2,000 and comprising a positive charge; and (b) a water soluble polymer that reduces phosphate scale formation, a compound that reduces carbonate scale formation, or both wherein the dishwashing composition is a gel that is from about 15% to about 80% by weight water. 13. A package comprising: a water soluble sachet comprising a dishwashing composition wherein the dishwashing composition 2 Brief for Appellants Responsive to Notification Mailed May 11, 2007 filed 8 June 2008 (“Br.”). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 3 is a gel which comprises an encapsulated bleach and from about 15% to about 80% by weight water. 19. A method for minimizing spot and film formation, and phosphate and/or carbonate scale formation on glassware being cleaned, comprising the steps of: (a) inserting a water soluble sachet comprising a dishwashing composition comprising a polymer comprising a positive charge, and a water soluble polymer that reduces phosphate scale formation, a compound that reduces carbonate scale formation, or both, the dishwashing composition being a gel composition from about 15% to 80% by weight water into a dishwashing machine; (b) allowing the water soluble sachet to dissolve to release the dishwashing composition; and (c) subjecting the glassware to the dishwashing composition, the gel not requiring solid dispersed particle to thicken. The Examiner has rejected claims 1, 2, 4-19, and 21-38 as unpatentable under 35 U.S.C. § 103(a) over the combined teachings of Pardo,3 Tartakovsky,4 and Kamel5 (Ans.6 5-9); and, claims 15-19, 21-27, and 36-38 under 35 U.S.C. § 112, first paragraph (lack of original descriptive support) (Ans. 10). 3 Canadian Patent 1,112,534, Detergent Article for Use in Automatic Dishwasher, issued 17 November 1981, to John Pardo (“Pardo”). 4 International Patent Application WO 99/58633, Machine Dishwashing Compositions and Rinse Aid Composition, published 18 November 1999, by Tartakovsky et al. (“Tartakovsky”). 5 U.S. Patent 5,230,822, Wax-Encapsulated Particles, issued 27 July 1993, to Kamel et al. (“Kamel”). 6 Examiner’s Answer mailed 23 June 2007 (“Ans.”). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 4 The Examiner maintains the dishwashing gel composition of the claims reads on the dishwashing paste composition of Pardo based on the their respective definitions of “gel” and “paste.” The Examiner further maintains it is within ordinary skill in the art to include additives, such as encapsulated bleach, anti-scalants, etc. in the dishwashing composition of Pardo as suggested by Pardo, Tartakovsky, and Kamel for their known and expected benefits. The Examiner also maintains the 785 patent, as originally filed, does not teach or disclose dishwashing compositions excluding solid particle thickeners. Appellant argues that “gel” is not synonymous with “paste.” Appellant further argues the preferred compositions of Pardo are pastes comprising anhydrous solvents, viscosities in the hundreds of thousands, and particulate thickeners. According to Appellant, it is not “trivial” to combine the recited additives into an aqueous gel in a water soluble sachet. Appellant also argues that support for dishwashing compositions excluding solid particle thickeners is found at column 12, line 65, to column 13, line 9, as well as in Examples 1-9 of the 785 patent. Therefore, at issue is whether Appellant has shown that the Examiner erred (i) in concluding the subject matter of claims 1, 2, 4-19, and 21-38 would have been obvious over the combined teachings of Pardo, Tartakovsky, and Kamel, and (ii) in finding lack of original descriptive support for dishwashing compositions which do not require solid particle thickeners as recited in claims 15-19, 21-27, and 36-38. Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 5 II. Findings of Fact (“FF”) The following findings of fact, and those set forth in the Discussion, are supported by a preponderance of the evidence of record. A. The 785 patent under reexamination [1] The 785 patent broadly describes a water soluble sachet containing a dishwashing composition in the form of a gel (785 patent 2:58- 3:4; 4:40-45; 14:47-51; 16:13-17). [2] The 785 patent defines “gel” to mean “any liquid having a viscosity of greater than about 100 cps and less than about 45,000 cps, measured at a shear rate of 1/s at ambient temperature” (785 patent 3:27-30). [3] In one embodiment, the gel contains an encapsulated bleach (785 patent 2:58-61). [4] In another embodiment, the gel contains (a) a polymer having a weight average molecular weight of greater than about 2,000 and comprising a positive charge (i.e., cationic or amphoteric); and, (b) a water soluble polymer that reduces phosphate scale formation, a compound that reduces carbonate scale formation, or both (785 patent 2:62-3:4). [5] The water soluble sachet is preferably made of water-soluble resins including polyvinyl alcohol, polyethylene oxide, or methyl cellulose (785 patent 3:33-54). [6] The bleach is typically encapsulated in a wax outer shell (clad), e.g., a paraffin wax, which releases the bleach during an automatic dishwashing wash cycle, but not before (785 patent 10:25-42). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 6 [7] Preferred cationic or amphoteric polymers contain a cationic monomer unit having the formula R2C═CR2, wherein each R is independently a hydrogen, derivatized hydroxy, C1 to C30 straight or branched alkyl group, aryl, aryl substituted C1-30 straight or branched alkyl radical, or a polyoxyalkalene condensate of an aliphatic moiety, a heteroatomic organic group comprising at least one positively charged group without a charged nitrogen, quaternized nitrogen atom or at least one amine group comprising a positive charge over a portion of the pH interval 2 to 11, with the proviso that at least one R group is a heteroatomic organic group that has a positive charge without a charged nitrogen, a quaternized nitrogen atom group or an amine group comprising a positive charge (785 patent 5:34-6:10). [8] Preferred water soluble polymers that reduce phosphate scale formation include Acumer 3100 and Alcosperse 240 sold by Rohm & Haas and Alco Chemical, respectively (785 patent 8:50-9:9). [9] Preferred compounds that reduce carbonate scale formation include polyacrylates and copolymers thereof having a weight average molecular weight from about 1,000 to about 400,000 (785 patent 9:26-29). [10] The gel typically includes water, thickening agent, bleach, buffering agent, and builder (785 patent 4:50-52). [11] Illustrative thickening agents include cross-linked polyacrylic acid- type thickening agents, e.g., Carbopol 627, 941, and 980, used in Examples 1-9 (785 patent 12:65-13:3; 15:17-48). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 7 [12] Preferred surfactants include surface active compounds with at least one uncharged hydrophilic substituent and the Plurafac series of surfactants sold by BASF Corporation (785 patent 13:20-63). B. Pardo [13] Pardo discloses a water soluble film packet (sachet) containing a dishwashing composition in the form of a paste (Pardo 4:10-15). [14] Pardo defines “paste” “to encompass paste, gel, and viscous liquid detergent compositions having a minimum viscosity of at least about 1000 centipoise, preferably at least about 2,000 centipoise” (Pardo 5:27-6:2). [15] According to Pardo, “[t]hese paste form detergent compositions generally have viscosities of about 5,000 centipoise, . . .” (Pardo 5:24-25). [16] The dishwashing composition may include surfactants (Pardo 7:12- 16:6), suds-regulating agents (id. 16:7-19:6), enzymes (id. 19:7- 21:16), and other conventional additives (id. 21:17-30). [17] The dishwashing composition may include up to about 60% of a solvent, solubilizing material, or suspending agent, such as water, although polyethylene glycol (mw 400), triethanolamine, methyl esters, and C12-13 alcohols are preferred (Pardo 22:12-21). [18] In addition, “aqueous solutions or dispersions may be thickened or made thixotropic by use of conventional agents such as methylcellulose, carboxymethylcellulose, starch, polyvinylpyrrolidone, gelatin, colloidal silica, natural or synthetic clay materials and the like” (Pardo 22:23-27). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 8 [19] Preferred materials for making the water soluble sachet packet include polyvinyl alcohol, polyethylene oxide, and methylcellulose (Pardo 24:22-23). C. Tartakovsky [20] Tartakovsky discloses dishwashing or rinse aid compositions for reducing spotting and filming on glassware (Tartakovsky 1:10-12; 5:17-21). [21] According to Tartakovsky, “carbonate and phosphate salts, often detergent ingredients, are known to contribute to the formation of hard water films on glasses” (Tartakovsky 1:33-36). [22] Further according to Tartakovsky, polyacrylates are known for use in reducing spotting and filming in chlorine-free dishwashing compositions (Tartakovsky 5:5-8). [23] Tartakovsky discloses that certain water soluble cationic or amphoteric polymers can be incorporated into dishwashing compositions to reduce spotting and filming on glassware (Tartakovsky 5:17-21). [24] The cationic or amphoteric polymers include cationic monomeric unit having the formula HR2C═CR1R3, wherein R1 is hydrogen, hydroxyl, or a C1 to C30 straight or branched alkyl radical; R2 is hydrogen, a C1 to C30 straight or branched alkyl substituted aryl, aryl substituted C1 to C30 straight or branched alkyl radical or a polyoxyalkene condensate of an aliphatic radical, and R3 is a heteroatomic organic radical containing either one or more quaternerized nitrogen atoms or one or more amine groups having Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 9 a pKa of about 6 or greater and a positive charge over a portion of the pH interval pH 2 to 11 (Tartakovsky 6:14-7:4). [25] The dishwashing or rinse aid compositions of Tartakovsky also contain conventional additives, such as builders, enzymes, buffering agents, bleach, and surfactants (Tartakovsky 18:8-41:22). [26] Oxygen bleaching agents “may be encapsulated by any number of encapsulation techniques” (Tartakovsky 22:33-35). D. Kamel [27] Kamel discloses encapsulating core materials, e.g., bleach, enzymes, and surfactants, in wax, e.g., paraffin wax, to improve their stability in aqueous environments, e.g., in cleaning products (Kamel 1:11-15; 4:45-58). [28] According to Kamel, “[w]ax-encapsulated chlorine bleach is especially suitable for automatic dishwashing liquid or ‘gel’ detergent products . . .” (Kamel 15:28-32). [29] The cleaning compositions may also include builders, surfactants, thickeners and stabilizers (Kamel 16:1-21:62). [30] According to Kamel, [f]or liquid formulations with a “gel” appearance and rheology, . . . a chlorine stable polymeric thickener is particularly useful. . . .Acrylic acid polymers that are cross-linked. . . and sold under the trade name “Carbopol” have been found to be effective for production of clear gels, and Carbopol 940 and 617, . . . is particularly preferred for maintaining high viscosity with excellent chlorine stability over extended periods (Kamel 21:27-38). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 10 III. Discussion A. Rejection of claims 1, 2, 4-19, and 21-38 under §103 (a) 1. The Examiner’s findings and conclusion The Examiner found Pardo discloses the subject matter of claims 1, 2, 4-19, and 21-38 but for disclosing a detergent composition containing an encapsulated bleach, a polymer comprising a positive charge, a phosphate scale reducing water-soluble polymer, and a carbonate scale reducing water soluble polymer (Ans. 5-7). The Examiner found Tartakovsky discloses detergent compositions incorporating water soluble cationic or amphoteric polymers in conjunction with conventional ingredients, such as surfactants, bleaching systems, anti-scalants, etc. (Ans. 7-8). The Examiner found Tartakovsky discloses that bleaching agents may be directly incorporated or encapsulated as a core in a paraffin wax (Ans. 7). The Examiner found Kamel discloses core materials, e.g., bleach, enzymes, and surfactants, encapsulated in wax form particles which remain stable in liquid and granular cleaning products (Ans. 8). The Examiner found Kamel also discloses (i) wax-encapsulated chlorine bleach is especially suitable for liquid or “gel” dishwashing compositions and (ii) thickeners, e.g., acrylic acid polymers, are desirable for liquid cleaning compositions (Ans. 8). The Examiner concluded it would have been obvious to one of ordinary skill in the art to include encapsulated bleach, water soluble cationic or amphoteric polymer having a cationic monomer unit, and anti- scalant as taught by Tartakovsky and Kamel into the dishwashing composition of Pardo to provide the claimed dishwashing composition, Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 11 package, and method of use with a reasonable expectation of success of obtaining a dishwashing device which effectively cleans and reduces spotting and filming on glassware cleaned in an automatic dishwashing machine (Ans. 9). 2. Appellant’s position Appellant argues a paste form detergent compositions is not a gel from detergent composition, regardless of what Pardo says the term “paste” encompasses (Br. 11-13). Appellant points out, while Pardo mentions using water as a solvent, Pardo stresses that its preferred compositions are essentially anhydrous (Br. 13-14). In addition, while Pardo mentions that detergent compositions can have viscosities of at least about 1,000 cps, Examples 1-3 of Pardo describe essentially anhydrous paste form detergents having viscosities of 500,000 to 1 million cps (Br. 14-15). Appellant further points out that Example 4 of Pardo describes a gritty concentrated dispersion in a water soluble sachet (Br. 15). According to Appellant, “[t]he gel defined in the present invention . . . is not gritty and does not require solid dispersed particle to thicken” (Br. 15, original emphasis). In other words, Pardo “requires solid particles to thicken when water is used within a sachet so that a concentrated dispersion may be made” (Br. 17). Appellant further argues that neither Tartakovsky nor Kamel teach or suggest the claimed subject matter or cure the deficiencies of Pardo (Br. 16- 17). According to Appellant, “[i]t is not trivial to add a water soluble polymer to reduce phosphate scale formation into an aqueous gel within a water soluble sachet” (Br. 16). Appellant also contends that none of the Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 12 applied prior art suggests the specific thickeners of the claimed invention (Br. 17). 3. Legal principles Claims in reexamination “will be given their broadest reasonable interpretation.” In re Yamamoto, 740 F.2d 1569, 1571 (Fed. Cir. 1984). A claimed invention is not patentable if the subject matter of the claimed invention would have been obvious to a person having ordinary skill in the art. 35 U.S.C. § 103(a); KSR Int’l Co. v. Teleflex Inc., 127 S.Ct. 1727, 1734 (2007); Graham v. John Deere Co. of Kansas City, 383 U.S. 1, 3 (1966). Facts relevant to a determination of obviousness include (1) the scope and content of the prior art, (2) any differences between the claimed invention and the prior art, (3) the level of skill in the art and (4) any relevant objective evidence of obviousness or non-obviousness. KSR, 127 S.Ct. at 1734; Graham, 383 U.S. at 17-18. In determining whether obviousness is established by combining the teachings of the prior art, “the test is what the combined teachings of the references would have suggested to those of ordinary skill in the art.” In re Keller, 642 F.2d 413, 425 (CCPA 1981). In addition, a reference disclosure is not limited only to its preferred embodiments, but is available for all that it discloses and suggests to one of ordinary skill in the art. In re Lamberti, 545 F.2d 747, 750 (CCPA 1976); In re Mills, 470 F.2d 649, 651 (CCPA 1972). Furthermore, a person having ordinary skill in the art uses known elements and process steps for their intended purpose. Anderson's-Black Rock, Inc. v. Pavement Salvage Co., 396 U.S. 57, 62-63 (1969); Sakraida v. AG Pro, Inc., 425 U.S. 273, 282 (1976); Dunbar v. Myers, 94 U.S. 187, 195 (1876). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 13 Unsupported attorney argument is entitled to little, if any, weight and cannot take the place of evidence. In re De Blauwe, 736 F.2d 699, 705 (Fed. Cir. 1984). 4. Analysis While Appellant points out what certain claims recite, Appellant has not separately argued any specific claim (Br. 9-17). Accordingly, we confine our discussion of the rejection to the issues raised by Appellant’s arguments. See 37 C.F.R. § 41.37(c)(1)(vii). Here, the Examiner has provided a sufficient factual basis to support a prima facie conclusion of obviousness. Contrary to Appellant’s arguments, the disclosure of the references, particularly Pardo, is not limited to its preferred embodiments. Pardo discloses a water soluble sachet containing a dishwashing composition in the form which meets the 785’s definition of a gel (FF 2 and 13-15). While not a preferred embodiment, Pardo nonetheless discloses compositions which may contain up to about 60% by weight water (FF 17). Furthermore, as noted by the Examiner (Ans. 12), Pardo does not require solid particles to thicken its detergent compositions. Rather, Pardo states conventional thickeners, e.g., methylcellulose, polyvinylpyrrolidone, and carboxymethylcellulose, might be used (FF 18). Indeed, Kamel discloses that cross-linked acrylic acid polymers, e.g., Carbopol 940, have been found to be effective for liquid formulations with “gel” appearance and rheology (FF 30). Moreover, Pardo, Tartakovsky, and Kamel each suggest incorporating various additives into dishwashing compositions for their known functions, e.g., thickening, bleaching, and reducing spotting and Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 14 filming on glassware (FF 16-18, 22-25, and 29-30). Therefore, Appellant’s arguments to the contrary are not persuasive of Examiner error. Notably, Appellant did not argue that it would have been nonobvious to incorporate conventional additives into aqueous dishwashing gel compositions within water soluble sachets. Rather, Appellant argues it is not a “trivial” matter to do so. However, as noted by the Examiner (Ans. 14), Appellant has neither argued nor presented evidence showing that it would have been outside of ordinary skill in the art to incorporate conventional additives into aqueous dishwashing gel compositions within water soluble sachets. Therefore, this argument is not persuasive of Examiner error. Similarly, the argument that the prior art failed to suggest the specific thickeners used in the gel compositions of the claims is also unpersuasive. As noted by the Examiner (Ans. 8), Kamel expressly teaches using cross- linked polyacrylic acid type thickeners not only as recited in claims 30-32, for example, but also as exemplified in the 785 patent, e.g., Carbopol 940 (FF 11 and 30). Finally, we note that Appellant has not submitted rebutted evidence of nonobviousness with its briefing. Based on the foregoing, we sustain the rejection of claims 1, 2, 4-19, and 21-38 under § 103(a) over the combined disclosures of Pardo, Tartakovsky, and Kamel. B. Rejection of claims 15-19, 21-27, and 36-38 under § 112, ¶ 1 1. The Examiner’s position The Examiner has rejected claims 15-19, 21-27, and 36-38 for failing to comply with the written description requirement of § 112 (Ans. 10). Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 15 Specifically, the Examiner complains that the specification of the 785 specification does not teach or disclose a composition which is open to the inclusion of additional additives, but for “solid particles to thicken” as recited in claims 15-19, 21-27, and 36-38 (Ans. 10 and 15). 2. Appellant’s position Appellant directs attention to column 12, line 65, through column 13, line 9, as well as Examples 1 through 9 of the 785 patent specification for support (Br. 17-18). 3. Legal principles The name of the game is the claim. In re Hiniker Co., 150 F.3d 1367, 1369 (Fed. Cir. 1998). "The function of the description requirement [of the first paragraph of 35 U.S.C. 112] is to ensure that the inventor had possession, as of the filing date of the application relied on, of the specific subject matter later claimed by him." In re Wertheim, 541 F.2d 257, 262 (CCPA 1976). The written description requirement of § 112 is satisfied if "the disclosure of the application as originally filed reasonably conveys to the artisan that [Appellant] had possession at time of the later claimed subject matter." In re Kaslow, 707 F.2d 1366, 1375 (Fed. Cir. 1983). Precisely how close the original description must come to comply with the description requirement of § 112 must be determined on a case-by-case basis. 4. Analysis We agree with Appellant that Examples 1-9 of the 785 patent specification illustrate aqueous dishwashing gel products containing crosslinked polyacrylic acid type thickeners, not solid dispersed particulate Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 16 thickeners (FF 11). However, claims 15-19, 21-27, and 36-38 recite gel dishwashing compositions “not requiring solid dispersed particle to thicken.” None of these claims affirmatively exclude the presence of solid dispersed particulate thickeners in the recited gel formulation – they just do not require them. Accordingly, we reverse the rejection of claims 15-19, 21-27, and 36- 38 under § 112, first paragraph. IV. Order Upon consideration of the record, and for the reasons given, it is ORDERED that the decision of the Examiner rejecting claims 1, 2, 4- 19, and 21-38 as unpatentable under 35 U.S.C. § 103(a) over the combined teachings of Pardo, Tartakovsky, and Kamel is AFFIRMED; FURTHER ORDERED that the decision of the Examiner rejecting claims 15-19, 21-27, and 36-38 is REVERSED; and FURTHER ORDERED that no time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED ack cc: Edward A. Squillante, Jr., Esq. UNILEVER INTELLECTUAL PROPERTY GROUP 700 Sylvan Avenue Bldg C2 South Englewood Cliffs, NJ 07632 Appeal 2008-5187 Reexamination Control 90/006,994 U.S. Patent 6,632,785 B2 17 Third Party Requester: Frederick H. Rabin FISH & RICHARDSON, PC 225 Franklin Street Boston, MA 02110 Copy with citationCopy as parenthetical citation