Bridgestone Corporation et al.Download PDFPatent Trials and Appeals BoardMay 24, 20212020003371 (P.T.A.B. May. 24, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/540,875 06/29/2017 William L. Hergenrother P12063US2A 9313 48985 7590 05/24/2021 BRIDGESTONE AMERICAS, INC. 10 EAST FIRESTONE BLVD. AKRON, OH 44317 EXAMINER ZIMMER, MARC S ART UNIT PAPER NUMBER 1765 NOTIFICATION DATE DELIVERY MODE 05/24/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): iplawpat@bfusa.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte WILLIAM L. HERGENROTHER, WILLIAM J. CORSAUT, and HIROSHI MOURI Appeal 2020-003371 Application 15/540,875 Technology Center 1700 Before TERRY J. OWENS, BEVERLY A. FRANKLIN, and N. WHITNEY WILSON, Administrative Patent Judges. PER CURIAM. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), the Appellant appeals from the Examiner’s decision to reject claims 1–4, 6–14, and 16–20.1, 2 We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 “Appellant” refers to “applicant” as defined in 37 C.F.R. § 1.42. The Appellant identifies the real party in interest as Bridgestone Corporation and Bridgestone Americas Tire Operations LLC (Appeal Br. 2). 2 Claim 15 was listed in the final grounds of rejection, however, as claim 15 was previously canceled we consider the Appeal in relation to claims 1–4, 6–14, and 16–20. Appeal 2020-003371 Application 15/540,875 2 CLAIMED SUBJECT MATTER The claims are directed to an amino alkoxy-modified silsesquioxane adhesive for adhering steel alloy to rubber. Claim 1, reproduced below, is illustrative of the claimed subject matter: 1. A coated wire comprising: a steel alloy wire coated with a coating comprising one or more amino alkoxy-modified silsesquioxane compounds selected from the group consisting of an amino alkoxy- modified silsesquioxane, an amino/mercaptan co-alkoxy- modified silsesquioxane, an amino/blocked mercaptan co- alkoxy-modified silsesquioxane, or a salt of one or more thereof; and having the formula: wherein w, x, y and z represent mole fractions, z does not equal zero, at least one of w, x or y must also be present, and w + x + y + z = 1.00; wherein at least one of R1, R2, R3 and R4 must be present and be selected from the group consisting of R6Z, wherein Z is selected from the group consisting of NH2, HNR7 and NR72; and one or more remaining R1, R2, R3 and R4, if present, are the same or different and selected from the group consisting of (i) H or an alkyl groups [sic] having one to about 20 carbon atoms, (ii) cycloalkyl groups having 3 to about 20 carbon atoms, (iii) alkylaryl groups having 7 to about 20 carbon atoms, (iv) R6X, wherein X is selected from the group consisting of Cl, Br, SH, SaR72, NR72, OR7, CO2H, SCOR7, CO2R7, OH, olefins, epoxides, amino groups, vinyl groups, acrylates and methacrylates, wherein a = 1 to about 8, and (v) R6YR8X, wherein Y is selected from the group consisting of O, S, NH and NR7; wherein R6 and R8 are selected from the group consisting of alkylene groups having one to about 20 carbon atoms, cycloalkylene groups having 3 to about 20 carbon atoms, and a single bond; and R5 and R7 are selected from the Appeal 2020-003371 Application 15/540,875 3 group consisting of alkyl groups having one to about 20 carbon atoms, cycloalkyl groups having 3 to about 20 carbon atoms, and alkylaryl group having 7 to about 20 carbon atoms; wherein a surface of the steel alloy is directly coated with the coating; wherein the steel alloy is an alloy comprising iron and about 1% to about 50% of at least one alloy metal. REFERENCES The applied references are: Name Reference Date Hergenrother ‘913 US 2009/0165913 A1 July 2, 2009 Okamoto US 2010/0200143 A1 Aug. 12, 2010 Toyosawa US 2013/0192960 A1 Aug. 1, 2013 Hergenrother ‘691 US 8,642,691 B2 Feb. 4, 2014 Hergenrother ‘282 US 8,794,282 B2 Aug. 5, 2014 Jones WO 2013/112672 A1 Aug. 1, 2013 Bailey Tech Matters – Chemical Composition of Steel, Bailey Metal Processing Limited – Products Sept. 28, 2017 MatMatch Carbon Steel: Properties, Production, Examples and Applications, Ceratizit Group 2021 Dictionary.com https://www.dictionary.com/ 2021 Appeal 2020-003371 Application 15/540,875 4 REJECTIONS Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis 1–4, 6–9, 19, 20 103 Hergenrother '913, Okamoto, Toyosawa, MatMatch 10–14, 16–18 103 Hergenrother '913, Okamoto, Toyosawa, Jones, MatMatch 1–4, 8, 9, 19, 20 Obviousness-type double patenting Hergenrother '282, Okamoto, Toyosawa, Bailey 19, 20 Obviousness-type double patenting Hergenrother '691, Okamoto, Toyosawa, Bailey, Dictionary.com OPINION Rejections under 35 U.S.C. § 103 The Appellant argues the claims in the following groups: 1) claims 1 and 19 and the claims depending therefrom; 2) claims 10–14 and 16–18; and 3) claim 16 (Appeal Br. 6–11; Reply Br. 2–7). We therefore limit our discussion to claims 1, 10, and 16. See 37 C.F.R. § 41.37(c)(1)(iv) (2019). Claims 1 and 10 Claim 1 requires a steel alloy wire comprising iron and about 1–50% of at least one alloy metal,3 wherein the steel alloy wire is directly coated with a composition comprising one or more amino alkoxy-modified silsesquioxane (AMS) compounds. Claim 10 requires a process of directly coating a steel alloy wire comprising iron and about 1–50% of at least one alloy metal, wherein the coating comprises one or more AMS compounds. 3 An “alloy metal” is a metal in addition to iron (Spec. ¶ 41). Appeal 2020-003371 Application 15/540,875 5 Hergenrother ‘913 discloses an adhesive comprising AMS for coating unplated metal wire (¶ 9), wherein the metal is any conventional steel (¶ 36). The exemplified steels are low-, medium-, and high-carbon grade steel (id.).4 MatMatch evidences that carbon steel is an iron alloy (p. 1), wherein medium-carbon steel has a manganese content of 0.60–1.65 wt. % (p. 2). Regarding claims 1 and 10, the Appellant argues that as carbon is not a metal and as the secondary references include plated metal or wire cords, the prior art does not teach or provide sufficient reasoning for directly coating an alloy metal comprising iron and about 1–50% of at least one alloy metal as claimed (Appeal Br. 6–11; Reply Br. 2–6). The issue is whether the prior art would have led one of ordinary skill in the art to directly coat a steel alloy wire comprising iron and about 1–50% of another metal as claimed. Based on the disclosure of Hergenrother ‘913 to coat an unplated metal wire (¶ 9), wherein the metal is medium-carbon steel (¶ 36), having the composition of medium-carbon steel as would be understood by one of ordinary skill in the art,5 one of ordinary skill in the art would have been led to coating the AMS adhesive composition of Hergenrother ‘913, directly onto a steel alloy composition as claimed, specifically one comprising iron and about 1% up to 1.65% wt. other metal (manganese). A reference encompasses not only what it expressly discloses, but also what it would 4 A discussion of the secondary references Okamoto, Toyosawa, and Jones is not necessary to our decision. 5 MatMatch evidences that medium-carbon steel is an alloy comprising iron and a manganese content of 0.60–1.65 wt. % (pp. 1–2). Appeal 2020-003371 Application 15/540,875 6 have fairly suggested to one of ordinary skill in the art. See In re Lamberti, 545 F.2d 747, 750 (CCPA 1976). Coating Hergenrother ‘913’s wire adhesive AMS composition onto Hergenrother ‘913’s disclosed wires would have been a clear and obvious suggestion of the prior art. The fact that multiple steel wires are disclosed would not have made any of them less obvious, particularly where, as here, the wire and adhesive recited in the Appellant’s claim is used for the identical purpose taught by Hergenrother ‘913. See Merck & Co. v. Biocraft Labs., Inc., 874 F.2d 804, 807 (Fed. Cir. 1989); In re Lemin, 332 F.2d 839, 841 (CCPA 1964). For the above reasons, we sustain the Examiner’s prior art rejection of claims 1 and 10. Claim 16 Claim 16 requires the process of claim 10, further comprising soaking the steel alloy wire in a solvent to remove oil from the wire prior to coating. The Examiner finds (Ans. 3–5): [It was] widely known to treat wires comprised of steel with oil at the point of manufacture to prevent oxidation of the wire given the ease in which steel oxidizes even under ambient conditions. However, the oil may impart undesirable properties to a rubber into which the wire embedded and, anyway, it would be obvious that the wire should be cleaned of the protective oil prior to coating it with the silsesquioxane. The Appellant argues: “The Examiner argues that the wire having oil and removing the oil would be obvious, but even if this were true, the particular removal step of “soaking the steel alloy wire in a solvent for the oil prior to the wetting step,” was not even addressed. Thus, there is no Appeal 2020-003371 Application 15/540,875 7 prima facie case of obviousness for these claims (Appeal Br. 11; Reply Br. 6–7). The Examiner’s finding is directed toward claim 16’s limitations and, therefore, implicitly includes the recited soaking step. The Appellant does not argue that the Examiner’s finding is wrong. For that reason and because the Examiner’s finding is reasonable, we accept it as fact. See In re Kunzmann, 326 F.2d 424, 425 n.3 (CCPA 1964). Accordingly, we affirm the rejection of claim 16. Obvious-type Double Patenting Rejections Obviousness-type Double Patenting Rejections over the primary patent Hergenrother ‘282 The Appellant argues the claims as a group (Appeal Br. 11; Reply Br. 7). We therefore limit our discussion to one claim, i.e., claim 1. See 37 C.F.R. § 41.37(c)(1)(iv) (2019). Claim 1 requires steel alloy wire comprising iron and about 1–50% of at one least alloy metal, wherein the steel alloy wire is directly coated with a composition comprising one or more AMS compounds. Hergenrother ‘282 claims unplated steel cord coated with an adhesive comprising AMS (claims 15, 20). Bailey evidences that steel is an alloy of iron and other elements (p. 1), wherein the typical manganese content is 0.20–2.00%, and typical maximum levels of copper, nickel, chromium, and molybdenum are 0.20%, 0.20%, 0.15% and 0.06% respectively (p. 2). The Appellant states that the same arguments for the prior art rejection of claims 1 and 19 over the primary reference Hergenrother ‘913 Appeal 2020-003371 Application 15/540,875 8 are applicable to the non-statutory double patenting rejection (Appeal Br. 11; Reply Br. 7). Based on Hergenrother ‘282’s claims to unplated steel coated with an adhesive comprising AMS, having the composition of steel as would have been understood by one of ordinary skill in the art,6 the claims of Hergenrother ‘282 would have suggested AMS adhesive directly coated onto a steel alloy wire as claimed, including one comprising iron and alloy metals of 0.20-2.00% manganese, up to 0.20% copper, up to 0.20% nickel, up to 0.15% chromium, and up to 0.06% molybdenum. The fact that multiple steel wire elements are recited would not have made any of them less obvious, particularly where, as here, the wire and adhesive recited in the Appellants’ claim are used for the same purpose as in Hergenrother ‘282’s claims 15 and 20. See Merck, 874 F.2d at 807; Lemin, 332 F.2d at 841. For the above reasons, we sustain the Examiner’s nonstatutory obviousness- type double patenting rejection of claims 1–4, 8, 9, 19, and 20. Obviousness-type Double Patenting Rejections over the primary patent Hergenrother ‘691 The Appellant argues independent claim 19 and its dependent claim 20 as a group (Appeal Br. 11–12; Reply Br. 7). We therefore limit our discussion to claim 19. See 37 C.F.R. § 41.37(c)(1)(iv) (2019). Claim 19 requires steel alloy embedded in vulcanized rubber, wherein the steel alloy comprises iron and about 1–50% of at least one alloy metal, 6 Bailey evidences that steel is an alloy comprising iron, and typically 0.20– 2.00% manganese, up to 0.20% copper, up to 0.20% nickel, up to 0.15% chromium, and up to 0.06% molybdenum (pp. 1–2). Appeal 2020-003371 Application 15/540,875 9 and is directly coated with an adhesive composition comprising one or more AMS compounds. Hergenrother ‘691 claims uncoated steel embedded in vulcanized rubber comprising AMS, wherein there is improved adhesion of the rubber to the steel compared to rubber without AMS (claim 9). Bailey evidences that steel is an alloy of iron and other elements (p. 1), wherein the typical manganese content is 0.20–2.00%, and typical maximum levels of copper, nickel, chromium, and molybdenum are 0.20%, 0.20%, 0.15% and 0.06% respectively (p. 2). The Appellant argues that no reason was provided for the rejection, and even if reasons had been provided, there would be no prima facie case of obviousness for the same reasons given regarding the double patenting rejection over Hergenrother ‘282 (Appeal Br. 11–12; Reply Br. 7).7 As Hergenrother ‘691 claims improved adhesion,8 of uncoated steel embedded,9 in a vulcanized rubber comprising AMS, compared to rubber without AMS, one of ordinary skill in the art would have understood that Hergenrother ‘691’s recited AMS composition forms an adhesive coat directly on some portion of the uncoated steel, thus encompassing an AMS-containing adhesive coated onto the steel embedded in the vulcanized rubber as claimed. 7 The Examiner refers to page 8 of the Non-Final rejection for the double patenting rejection (Ans. 12). 8 Dictionary.com defines “adhesion” as to adhere (p. 1), wherein adhere is to stay attached; stick fast; cleave; cling; to hold closely or firmly (p. 8). 9 Dictionary.com defines “embed” as to surround tightly or firmly; envelop or enclose (p. 14). Appeal 2020-003371 Application 15/540,875 10 As steel would have been understood by one of ordinary skill in the art to comprise iron and alloy metals of 0.20–2.00% manganese, up to 0.20% copper, up to 0.20% nickel, up to 0.15% chromium, and up to 0.06% molybdenum, the claims of Hergenrother ‘691 would have suggested the steel alloy required by Appellant’s claim 19. The fact that multiple steel wire elements are recited would not have made any of them less obvious, particularly where, as here, the wire and adhesive recited in the Appellant’s claim is used for the identical purpose as in Hergenrother ‘691’s claim 9. See Merck, 874 F.2d at 807; Lemin, 332 F.2d at 841. Thus, we affirm the Examiner’s nonstatutory obviousness-type double patenting rejection of claims 19 and 20. CONCLUSION The Examiner’s decision to reject claims 1–4, 6–14, and 16–20 is affirmed. Appeal 2020-003371 Application 15/540,875 11 DECISION SUMMARY Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–4, 6–9, 19, 20 103 Hergenrother ’913, Okamoto, Toyosawa, MatMatch 1–4, 6–9, 19, 20 10–14, 16– 18 103 Hergenrother ’913, Okamoto, Toyosawa, Jones, MatMatch 10–14, 16– 18 1–4, 8, 9, 19, 20 Obviousness-type double patenting, Hergenrother ’282, Okamoto, Toyosawa, Bailey 1–4, 8, 9, 19, 20 19, 20 Obviousness-type double patenting, Hergenrother ’691, Okamoto, Toyosawa, Bailey, Dictionary.com 19, 20 Overall Outcome 1–4, 6–14, 16–20 TIME FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation