ASML Netherlands B.V.Download PDFPatent Trials and Appeals BoardMay 24, 20212020002622 (P.T.A.B. May. 24, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/557,802 09/12/2017 Hakki Ergün CEKLI 081468-0454130 7364 909 7590 05/24/2021 Pillsbury Winthrop Shaw Pittman, LLP PO Box 10500 McLean, VA 22102 EXAMINER RIDDLE, CHRISTINA A ART UNIT PAPER NUMBER 2882 NOTIFICATION DATE DELIVERY MODE 05/24/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): docket_ip@pillsburylaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte HAKKI ERGUN CEKLI, XING LAN LIU, STEFAN CORNELIS THEODORUS VAN DER SANDEN, and RICHARD JOHANNES FRANCISCUS VAN HAREN Appeal 2020-002622 Application 15/557,802 Technology Center 2800 Before THU A. DANG, JAMES R. HUGHES, and CARL L. SILVERMAN, Administrative Patent Judges. DANG, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1–14, and 16–20. See Final Act. 2–7. The Examiner indicates that claim 15 contains allowable subject matter. Id. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 We use the term “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as ASML Netherlands B.V. Appeal Br. 2. Appeal 2020-002622 Application 15/557,802 2 CLAIMED SUBJECT MATTER According to Appellant, the invention relates to “a method of controlling a lithographic process,” and in particular, to “a method for reducing overlay errors on a substrate by processing data relating to sub- fields of a field.” Spec. ¶ 2. Claim 1, reproduced below, is illustrative of the claimed subject matter: 1. A lithographic method comprising: obtaining data about an exposure field; processing the data relating to a sub-field of the field using a model parameterized just to the sub-field to produce sub- field correction information; and correcting exposure of the sub-field using the sub-field correction information. REFERENCES The prior art relied upon by the Examiner is: Name Reference Date Padiy US 2011/0205511 A1 Aug. 25, 2011 Chung US 2010/0110401 A1 May 6, 2010 REJECTIONS Claims 1–12 are rejected under 35 U.S.C. § 102(a)(1) as anticipated by Padiy. Final Act. 2. Claims 13, 14, and 16–20 are rejected under 35 U.S.C. § 103 as being obvious over Padiy in view of Chung. Final Act. 5. OPINION A. Claims 1–12 are rejected under 35 U.S.C. § 102(a)(1) as being anticipated by Padiy. Appellant argues that the cited portions of Padiy do not disclose “a model parameterized just to the sub-field to produce sub-field correction information,” as claimed. Appeal Br. 5. According to Appellant, “there is Appeal 2020-002622 Application 15/557,802 3 no apparent disclosure in the cited portions of Padiy of the claimed sub-field of [an exposure] field,” but rather, “the intra-field reference grid appears to describe the entire field, not a sub-portion of it.” Id. at 7. That is, “rather than describing a part of the [exposure] field less than all of the field, i.e., a sub-field, the cited portions of Padiy appear to describe that the grid should be dense enough to encompass all possible distortions across the entire field.” Id. (citing Padiy ¶ 85). Although the Examiner points out that “[t]he claim language does not define ‘an exposure field’” for the “sub-field,” and construes that, “under the broadest reasonable interpretation of ‘an exposure field,’ the exposed surface of the substrate includes multiple fields” (Advisory Act. (Cont’n Sheet)), Appellant argues that such claim construction is “unreasonable.” Appeal Br. 7. According to Appellant, “‘[a]n exposure field’ is a known term in the art that refers to an area of a substrate exposed in a shot (in the case of a stepper) and/or after an exposure scan (in the case of a scanner).” Id. at 7–8 (citing www.lithoguru.com/scientist/glossary/F.html#exposure–field (“Field, Exposure The area of a wafer that is exposed at one time by the exposure tool.”)). Appellant points out that even “Padiy refers explicitly to an ‘exposure field’ and makes clear that it is related to each of multiple portions of a substrate, rather than an entire exposed surface of the substrate.” Id. at 8 (citing Padiy ¶¶ 41–42). Thus, Appellant contends that “a person of ordinary skill in the art would not consider, having regard to the specification or knowledge in the art, an exposed substrate surface of multiple fields as an exposure field.” Id. We have considered all of Appellant’s arguments and evidence presented. We agree with Appellant that the preponderance of the evidence Appeal 2020-002622 Application 15/557,802 4 on this record does not support the Examiner’s finding that claim 1 is anticipated by Padiy. The claimed invention relates to a method for “reducing overlay errors on a substrate by processing data relating to sub-fields of a field.” Spec. ¶ 2. In particular, the invention provides a method of dividing an exposure field into sub-fields in order to optimize the lithographic process. Spec. ¶¶ 66–68. Figure 8 of the invention is reproduced below. Figure 8, reproduced above, shows exemplary wafer 800 divided into a number of exposure fields 802. Spec. ¶¶ 66–68. As shown in Figure 8, each exposure field, e.g. 802, 806, and 810, are divided into sub-fields, e.g. 804, 808, and 814, respectively. Id. Accordingly, representative claim 1 recites, “processing the data relating to a sub-field of the field using a model Appeal 2020-002622 Application 15/557,802 5 parameterized just to the sub-field to produce sub-field correction information,” and “correcting exposure of the sub-field using the sub-field correction information.” On the record before us, we are persuaded by Appellant’s contention that the cited portions of Padiy relied on by the Examiner do not disclose “a model parameterized just to the sub-field to produce sub-field correction information,” as claimed. Appeal Br. 5. The Examiner relies on Padiy, which states “the exposure grid may be parameterized also by letting the intra-field parameters vary from field to field in order to account for the possible variation of the intra-field fingerprint from field to field (e.g., due to wafer grid deformation).” See Padiy ¶ 85 (cited at Ans. 5). We agree with Appellant that “there is no apparent disclosure in the cited portions of Padiy of the claimed sub-field of [an exposure] field,” as required for an anticipation rejection, but rather, in these cited portions, “the intra-field reference grid appears to describe the entire field, not a sub-portion of it.” Appeal Br. 7. Although the Examiner construes that, “under the broadest reasonable interpretation of ‘an exposure field,’ the exposed surface of the substrate includes multiple fields” (Advisory Act. (Cont’n Sheet)), we agree with Appellant that such construction is “unreasonable.” See Appeal Br. 7. That is, the claims must be “given their broadest reasonable interpretation consistent with the specification.” See Phillips v. AWH Corp., 415 F.3d 1303, 1316, (Fed. Cir. 2005) (emphasis added). Here, the Examiner’s finding of an “exposure field” as including “multiple fields” (Advisory Act. (Cont’n Sheet)) is unreasonable in view of the Specification, which describes a method of dividing an exposure field into sub-fields in order to optimize the lithographic process. See, for example, Spec. ¶¶ 66–68, Fig. 8. Appeal 2020-002622 Application 15/557,802 6 Consequently, we are constrained by the record before us to find that the Examiner erred in finding Padiy anticipates Appellant’s claim 1. Independent claim 12 includes limitations of commensurate scope, and thus, also stands with claim 1. Dependent claims 2–11 depend on claim 1, and thus, stand therewith. Accordingly, we do not sustain the Examiner’s anticipation rejection of claims 1–12 over Padiy. B. Claims 13–14 and 16–20 are rejected under 35 U.S.C. § 103 as being obvious over Padiy in view of Chung. The Examiner does not suggest, and has not established on this record, that the additionally cited Chung reference overcomes the aforementioned deficiencies of Padiy. See Final Act. 5–7. Consequently, we are constrained by the record before us to find that the Examiner also erred in concluding that the combination of Padiy and Chung renders obvious Appellant’s dependent claims 13, 14, and 16–20 depending from independent claim 12. CONCLUSION We reverse the Examiner’s rejections of claims 1–12 under 35 U.S.C. § 102(a)(1) and of claims 13, 14, and 16–20 under 35 U.S.C. § 103. DECISION SUMMARY Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–12 102(a)(1) Padiy 1–12 13, 14, 16– 20 103 Padiy, Chung 13, 14, 16– 20 Overall Outcome 1–14, 16–20 REVERSED Copy with citationCopy as parenthetical citation