ARKEMA FRANCEDownload PDFPatent Trials and Appeals BoardNov 3, 20202019005685 (P.T.A.B. Nov. 3, 2020) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/650,399 06/08/2015 Fabrice DOMINGUES DOS SANTOS ATOCM-0443 4135 23599 7590 11/03/2020 MILLEN, WHITE, ZELANO & BRANIGAN, P.C. 2200 CLARENDON BLVD. SUITE 1400 ARLINGTON, VA 22201 EXAMINER BUIE-HATCHER, NICOLE M ART UNIT PAPER NUMBER 1767 NOTIFICATION DATE DELIVERY MODE 11/03/2020 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): docketing@mwzb.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte FABRICE DOMINGUES DOS SANTOS, THIERRY LANNUZEL, and SHIHAI ZHANG ____________ Appeal 2019-005685 Application 14/650,399 Technology Center 1700 ____________ Before JAMES C. HOUSEL, MICHELLE N. ANKENBRAND, and JULIA HEANEY, Administrative Patent Judges. ANKENBRAND, Administrative Patent Judge. DECISION ON APPEAL Appellant1 appeals under 35 U.S.C. § 134(a) from the Examiner’s decision2 finally rejecting claims 1–3, 5, 7–11, 14, and 15.3 We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 We use the word “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies Arkema France as the real party in interest. Appeal Brief, filed March 4, 2019 (“Appeal Br.”) 1. 2 Final Office Action, mailed November 2, 2018 (“Final Act.”). 3 Claims 16–22 have been withdrawn from consideration. Final Act. 2. Appeal 2019-005685 Application 14/650,399 2 STATEMENT OF THE CASE Background The subject matter on appeal relates to terpolymers obtained by polymerizing vinylidene fluoride (VDF), trifluoroethylene (TrFE), and chlorotrifluoroethylene (CTFE). Specification, filed June 8, 2015 (“Spec.”), 1:2–5. The Specification discloses that the elastic modulus of conventional VDF and TrFE based polymers is relatively low and it would be desirable to provide an electroactive VDF/TrFE-based polymer system having a higher elastic modulus so the polymer can be easily manipulated and processed, especially when in the form of very thin films. Id. at 4:23–5:4. The Specification discloses a polymer comprising VDF, TrFE, and CTFE, wherein the VDF to TrFE molar ratio in the polymer is 55:45 to 65:35 and the molar proportion of CTFE structural units in the polymer is from 1.5 to 4.5%. Id. at 5:7–11. Of the appealed claims, claim 1 is independent. Claim 1 is representative of the subject matter on appeal, and reproduced below: 1. A polymer comprising vinylidene fluoride, trifluoroethylene and chlorotrifluoroethylene structural units, wherein the vinylidene fluoride-to-trifluoroethylene molar ratio in the polymer is from 55:45 to 65:35, and the molar proportion of chlorotrifluoroethylene structural units in the polymer is from 3.6 to 4.5%. Appeal Br. 9 (Claims App’x). The References Sakagami EP 0 039 231 A1 Nov. 4, 1981 Chung US 6,355,749 B1 Mar. 12, 2002 Zhang US 2002/0146567 A1 Oct. 10, 2002 Appeal 2019-005685 Application 14/650,399 3 The Rejections The Examiner maintains the following rejections on appeal: 1. Claims 1, 2, 9, and 10 under 35 U.S.C. § 103(a) as unpatentable over Sakagami; 2. Claims 3, 5, 7, 8, 11, and 14 under 35 U.S.C. § 103(a) as unpatentable over Sakagami and Zhang; 3. Claim 15 under 35 U.S.C. § 103(a) as unpatentable over Sakagami and Chung; 4. Claims 1–3, 5, 7–11, and 14 under 35 U.S.C. § 103(a) as unpatentable over Sakagami and Zhang; and 5. Claim 15 under 35 U.S.C. § 103(a) as unpatentable over Sakagami, Zhang, and Chung. Final Act. 2–10; Examiner’s Answer, dated May 17, 2019 (“Ans.”) 3–10. OPINION Rejection over Sakagami The Examiner rejects claims 1, 2, 9, and 10 under 35 U.S.C. § 103(a) as unpatentable over Sakagami. Final Act. 3; Ans. 3. Appellant does not present separate arguments for claims 2, 9, and 10, which depend from claim 1. Appeal Br. 2–6. Thus, those claims stand or fall with claim 1. 37 C.F.R. § 41.37(c)(1)(iv). The Examiner finds Sakagami discloses a polymer composed of 30 to 85 mol% VDF and 10 to 65 mol% TrFE. Ans. 3. The Examiner calculates that these ranges provide a VDF to TrFE molar ratio range of 89:11 to 32:68, which encompasses the recited range of VDF to TrFE molar ratios. Id. The Examiner finds Sakagami discloses that the polymer further includes 1 to 25 mol% CTFE, which overlaps the recited range for CTFE. Id. The Examiner Appeal 2019-005685 Application 14/650,399 4 concludes the claimed polymer composition would have been obvious due to the overlapping ranges Sakagami discloses. Id. Appellant contends that although Sakagami “only discloses broad ranges of amount for the three monomer units forming the polymer,” those amounts are for the monomers prior to polymerization that do not necessarily represent the amounts of the corresponding structural units in the final polymer. Appeal Br. 2. In response, the Examiner finds that Sakagami’s Example 1 exhibits a yield of 90% and “[t]herefore, it would be expected that the amounts of the monomers introduced at polymerization would be similar to the amounts of the monomeric units in the final product.” Ans. 10. Appellant asserts in reply that the composition of structural units in the final polymer is not related to the global yield of polymerization, but to the reactivity of the monomers, and the reactivity of CTFE is much higher than the reactivity of VDR or TrFE. Reply Br. 1–4. Based on this, Appellant contends that one can infer that Sakagami’s Example 1 would produce a polymer with a higher CTFE molar ratio than the one introduced in the monomer phase and the polymer would have high compositional heterogeneity. Id. at 4. Therefore, Appellant argues that Sakagami’s Example 1 does not disclose a polymer having the claimed molar proportion of CTFE. Id. at 5. Appellant’s arguments are unpersuasive. Appellant’s arguments focus on Sakagami’s Example 1, but do not address whether Sakagami’s monomer ranges, which Appellant characterizes as “broad,” would produce a polymer having the claimed composition. Indeed, even if the amount of CTFE in Sakagami’s polymer would be higher than the amount of CTFE monomer Appeal 2019-005685 Application 14/650,399 5 before polymerization (e.g., due to the reactivity of CTFE, as Appellant asserts), the CTFE range Sakagami discloses, which includes values as low as 1 mol%, would still appear to provide CTFE amounts that overlap the claimed range. A prima facie case of obviousness arises when the ranges of a recited composition overlap the ranges disclosed in the prior art. In re Peterson, 315 F.3d 1325, 1329 (Fed. Cir. 2003). Appellant further argues that the recited polymer provides unexpected results. Appeal Br. 2. Specifically, Appellant asserts that the Declaration by Fabrice Domingues dos Santos (the “Declaration”) demonstrates that when the amount of CTFE monomer units in the terpolymer increases beyond 3.5% (i.e., 3.6%), the material acts as a relaxor material, whereas terpolymers having less CTFE act as classical ferroelectric materials. Id. at 2–5. Appellant contends that the claimed CTFE range of 3.6 to 4.5% provides a terpolymer having relaxor behavior that also has an excellent elastic modulus. Id. at 3. Appellant further asserts that the Declaration’s Figure 3 (reproduced below) provides a trend. Id. at 5. Appeal 2019-005685 Application 14/650,399 6 Figure 3 of the Declaration Figure 3 shows the temperature at which a maximum dielectric constant was reached for the eight compositions tested in the Declaration during a heating phase and during a cooling phase at different tested frequencies. Declaration ¶¶ 19, 27. Appellant argues that “[e]ven though a single point is shown within the compositional space recited in the claims, the data shows a clear trend,” which would be a line connecting the points in Figure 3 to show the relaxor behavior of the material, which changes with the concentration of CTFE. Appeal Br. 5–6. The Examiner finds that the Declaration provides only one example (Terpo 4.4) within the scope of the claims and a trend has not been shown to evidence a class of compounds having similar properties. Ans. 10–11. The Examiner also states that molar ratio of VDF to TrFE must be considered in addition to the molar proportion of CTFE. Id. In response, Appellant asserts that the technical effect of the invention has been sufficiently demonstrated because the claimed ranges “are actually Appeal 2019-005685 Application 14/650,399 7 very narrow.” Reply Br. 5. Appellant also argues that the Specification provides two additional inventive examples, Examples 1 and 3, which exhibit a combination of an elastic modulus above 0.6 MPa and an electrostrictive strain at 25°C of 0.4% under an electric field gradient of 50 V/µm. Id. at 5–8.4 We agree with the Examiner that the asserted results are not commensurate in scope with the claimed invention. A showing of unexpected results generally must be commensurate in scope with a claimed range. In re Harris, 409 F.3d 1339, 1344 (Fed. Cir. 2005) (“[T]he record does not show that the improved performance would result if the weight- percentages were varied within the claimed ranges. Even assuming that the results were unexpected, Harris needed to show results covering the scope of the claimed range.”). “Commensurate in scope” means that the evidence provides a reasonable basis for concluding that untested embodiments encompassed by the claims would behave in the same manner as a tested embodiment. See In re Lindner, 457 F.2d 506, 508 (CCPA 1972). As the Examiner indicates, although the Declaration tested eight compositions, only one (Terpo 4.4) had a CTFE content within claim 1’s composition. This is evident in Appellant’s argument that “[a]s shown in paragraphs 21 and 23 of the Declaration, there is a dramatic change in 4 When asserting the transition between classic and relaxor behavior as part of the claimed polymer’s unexpected result, Appellant states “[t]he existence of such transition for a poly(VDF-ter-TrFE-ter-CTFE) 61/34.6/4.4 mol% was further demonstrated in Bargain & al. (see in particular section 3.2.b ‘Terpolymers with intermediate amount of CTFE’ and ‘Conclusion’).” Reply Br. 6. It is unclear from the record whether Bargain is prior art and, therefore, would have indicated that Appellant’s asserted transition of classical to relaxor behavior would have been a predictable result. Appeal 2019-005685 Application 14/650,399 8 behavior between sample 3.5-r and 4.4-r, representative of the change from 3.5 to 4.4% CTFE.” Appeal Br. 3. Even assuming that a transition from classical to relaxor behavior presents an unexpected result, composition Terpo 4.4 alone does not provide a reasonable basis that the transition occurs at a composition including 3.6% CTFE as well as other compositions the full scope of claim 1 encompasses. Further, Terpo 4.4 provides only a single VDF to TrFE molar ratio amongst the range of VDF to TrFE molar ratios that claim 1 recites. Although Examples 1 and 3 at page 19 of Appellant’s Specification may provide other VDF to TrFE molar ratios and CTFE contents than Terpo 4.4, Examples 1 and 3 were not tested for the same property and in the same way as Terpo 4.4 in the Declaration. For instance, the electrostrictive strain values for Examples 1 and 3 were determined at 25°C and a field gradient of 50 V/µm, whereas the temperatures at which Terpo 4.4’s maximum dielectric occurred during a heating phase and a cooling phase and at various tested frequencies were measured. Compare Reply Br. 5–6, with Declaration ¶ 27. Therefore, Appellant does not show that Examples 1 and 3 provide the same type of data as the Declaration’s Terpo 4.4 and, as a result, we cannot determine if the three data points support the same conclusion.5 Based on the foregoing, the Appellants’ evidence of unexpected results is entitled to little weight. Considering the evidence cited in the Examiner’s rejection and Appellant’s asserted evidence of non-obviousness, a preponderance of the evidence supports the Examiner’s obviousness 5 We also note that neither the Specification nor the Declaration discusses electrostrictive strain as indicating an unexpected result. Appeal 2019-005685 Application 14/650,399 9 determination. Accordingly, we affirm the Examiner’s rejection of claims 1, 2, 9, and 10 under § 103(a) over Sakagami. Rejection over Sakagami and Zhang The Examiner rejects claims 3, 5, 7, 8, 11, and 14 under 35 U.S.C. § 103(a) as unpatentable over Sakagami and Zhang. Final Act. 4–6; Ans. 3– 6. Appellant presents arguments for claim 5, but does not present separate arguments for claims 3, 7, 8, 11, and 14. Appeal Br. 6–7. Thus, those claims stand or fall with claim 5. 37 C.F.R. § 41.37(c)(1)(iv). Claim 5 recites “[a] polymer comprising vinylidene fluoride, trifluoroethylene and chlorotrifluoroethylene structural units, according to claim 1, which is suitable for being formed into a film having an elastic modulus of at least 0.6 GPa” and, therefore, depends from claim 1. Appeal Br. 9 (Claims App’x). For the rejection of claim 5, the Examiner finds that Sakagami does not disclose that its polymer is suitable for being formed into a film having an elastic modulus of at least 0.6 GPa. Ans. 4. The Examiner finds Zhang discloses a terpolymer that includes VDF, TrFE, and CTFE and has an elastic modulus of 0.5 GPa and 1 GPa. Id. The Examiner concludes it would have been obvious to one of ordinary skill in the art to increase the elastic modulus of Sakagami’s polymer in view of Zhang’s teachings to obtain polymers that can provide higher elastic energy density and can withstand high elastic strains. Id. at 4–5 (citing Zhang ¶¶ 25, 29). Appellant argues that Zhang discloses an elastic modulus of 1 GPa for only a terpolymer including VDF, TrFE, and chlorofluoroethylene (CFE), which is a different polymer having different mechanical properties, and thus does not teach how to achieve the claimed elastic modulus. Appeal Appeal 2019-005685 Application 14/650,399 10 Br. 7. Appellant contends that none of the applied references suggests producing a polymer suitable for a film and increasing the polymer’s elastic modulus up to a value of 0.6 GPa or more. Id. Appellant’s arguments are unpersuasive. First, Appellant does not appear to be addressing the Examiner’s rejection, which relies not on any single reference but, rather, a combination of references—Sakagami and Zhang—as teaching or suggesting the limitations of claim 5. See Ans. 4–5. As the Examiner explains, Zhang discloses polymers that include VDF, TrFE, and CTFE and, therefore, its disclosure is not limited to polymers that include CFE. Ans. 11–12 (citing Zhang ¶¶ 26–27); see Merck & Co. v. Biocraft Labs., 874 F.2d 804, 807 (Fed. Cir. 1989) (a prior art disclosure is not limited to its preferred or exemplified embodiments). The Examiner further explains that Zhang discloses polymerizing the monomers, stretching the polymer, and annealing the polymer to achieve an elastic energy density and elastic modulus. Id. at 12 (citing Zhang ¶¶ 18, 25, 27). Thus, Zhang teaches how to achieve a high elastic modulus for a terpolymer, including one that uses the monomers VDF, TrFE, and CTFE. Zhang also teaches that high modulus values are desirable for withstanding elastic strains. See Zhang ¶ 29. As a result, Zhang’s teachings suggest how to achieve high elastic modulus values, including the recited values, and provides a reason to do so. In addition, the Examiner finds, and Appellant does not dispute, that claim 5’s recitation that the polymer “is suitable for being formed into a film” is an intended use. Ans. 4, 12. In any event, Sakagami discloses that its polymer may be formed into a film. Sakagami 3:21–25. Appellant, Appeal 2019-005685 Application 14/650,399 11 therefore, fails to identify a reversible error in the Examiner’s rejection of claim 5. Accordingly, we affirm the Examiner’s rejection of claims 3, 5, 7, 8, 11, and 14 under § 103(a) over Sakagami and Zhang. Rejections over Sakagami and Chung, Sakagami and Zhang, and Sakagami, Zhang, and Chung The Examiner rejects claim 15 under 35 U.S.C. § 103(a) over Sakagami and Chung, claims 1–3, 5, 7–11, and 14 under 35 U.S.C. § 103(a) over Sakagami and Zhang, and claim 15 under 35 U.S.C. § 103(a) over Sakagami, Zhang, and Chung. Appellant points to the arguments we discuss above for the rejection of claim 1 over Sakagami and argues the additional references do not cure Sakagami’s deficiencies. Appeal Br. 6, 8.6 For the reasons we provide with regard to the rejection of claim 1 over Sakagami, we find no deficiencies in the rejection of claim 1 that require curing by Chung or Zhang. Accordingly, we affirm the Examiner’s rejections of claims 1–3, 5, 7– 11, 14, and 15 under § 103 over Sakagami and Chung, Sakagami and Zhang, and Sakagami, Zhang, and Chung. CONCLUSION We affirm the Examiner’s rejections of claims 1–3, 5, 7–11, 14, and 15 under 35 U.S.C. § 103(a). 6 Appellant also argues “Zhang is primarily directed to terpolymers in which CFE is a monomer, a material which does not qualify as one of the monomers in accordance with the present invention” and, therefore, the proposed combination does not suggest the present claims. Appeal Br. 6. As we discuss above with regard to the rejection of claim 5 over Sakagami and Zhang, Zhang also discloses terpolymers that include CTFE. Thus, Appellant’s argument is not persuasive. Appeal 2019-005685 Application 14/650,399 12 In summary: Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 2, 9, 10 103(a) Sakagami 1, 2, 9, 10 3, 5, 7, 8, 11, 14 103(a) Sakagami, Zhang 3, 5, 7, 8, 11, 14 15 103(a) Sakagami, Chung 15 1–3, 5, 7–11, 14 103(a) Sakagami, Zhang 1–3, 5, 7– 11, 14 15 103(a) Sakagami, Zhang, Chung 15 Overall Outcome 1–3, 5, 7– 11, 14, 15 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). See 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation