[Comment: For dates and availability of non-regulatory government publications, publications of recognized organizations and associations, federal rules, and federal statutory provisions referenced in this rule, see paragraph (JJ) of rule 3745-21-01 of the Administrative Code titled "referenced materials."]
The definitions applicable to this rule are contained in paragraph (X) of rule 3745-21-01 of the Administrative Code.
The owner or operator of a wood furniture manufacturing operation at a facility that is subject to this rule shall comply with paragraphs (D) to (N) of this rule.
For any finishing operation, the owner or operator shall meet any one of the following paragraphs. If the owner or operator elects to use paragraph (D)(4) or (D)(5) of this rule, the owner or operator shall also meet paragraph (M) of this rule.
In lieu of a VOC content limit for any topcoat subject to paragraph (D)(1) or (D)(2) of this rule or any sealer subject to paragraph (D)(2) of this rule, a VOC emission control system shall be used that achieves for each topcoat or sealer employed and designated for control, an overall reduction of VOC emissions that is equal to or greater than the required overall control efficiency determined in accordance with paragraph (I)(6) of this rule. Also, if the VOC emission control system includes a thermal or catalytic oxidizer, the control efficiency of the thermal or catalytic oxidizer for VOC emissions shall be at least ninety per cent by weight.
Each topcoat employed in any day shall be subject to either a daily VOC emissions limit or a VOC content limit, as specified in paragraphs (D)(4)(a) and (D)(4)(b) of this rule. There is no VOC limit for sealers, stains, basecoats, and washcoats.
where:
ATi = amount of solids of topcoat "i" used for the day, in pounds of solids.
CTi = VOC content of topcoat "i" in pounds of VOC per pound of solids, as applied.
Fi = fraction by weight of VOC emissions from topcoat "i" reduced or prevented from being emitted by a VOC emission control system.
LTi = emission limit for topcoat "i" expressed as 0.8 pound of VOC per pound of solids, as applied. However, for a facility located in Butler, Clermont, Hamilton, or Warren county, if topcoat "i" is employed at the facility as of May 27, 2005 and if the VOC content of topcoat "i" is less than the previously stated emissions limit, then the facility shall use the actual VOC content of topcoat "i" as of May 27, 2005 as the emissions limit for topcoat "i." Likewise, for a facility located in Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county, if topcoat "i" is employed at the facility as of August 25, 2008 and if the VOC content of topcoat "i" is less than the previously stated emissions limit, then the facility shall use the actual VOC content of topcoat "i" as of August 25, 2008 as the emissions limit for topcoat "i."
i = subscript denoting a specific topcoat selected by the owner or operator for inclusion in the daily VOC emissions limit.
n = total number of topcoats selected by the owner or operator for inclusion in the daily VOC emissions limit
Each topcoat and sealer employed in any day shall be subject to either a daily VOC emissions limit or a VOC content limit, as specified in paragraphs (D)(5)(a) and (D)(5)(b) of this rule. Stains, basecoats, and washcoats can be included in the daily VOC emissions limit. There is no VOC limit for stains, basecoats, and washcoats that are not included in the alternative daily VOC emissions limit.
where:
Ai = amount of finishing material "i" employed for the day, expressed in pounds of solids if a topcoat, sealer, washcoat, or basecoat; or in gallons if a stain.
Ci = VOC content of finishing material "i" employed for the day, expressed in pounds of VOC per gallon of solids, as applied, if a topcoat, sealer, washcoat, or basecoat; or in pounds of VOC per gallon, as applied, if a stain.
Fi = fraction by weight of VOC emissions from finishing material "i" reduced or prevented from being emitted by a VOC emission control system.
Li = emissions limit for finishing material "i" based of the type of finishing material as follows: 1.8 pounds of VOC per gallon of solids for a topcoat; 1.9 pounds of VOC per gallon of solids for a sealer; 9.0 pounds of VOC per gallon of solids for a washcoat; 1.2 pound of VOC per gallon of solids for a basecoat; and 0.791 pounds of VOC per gallon of coating for a stain. However, for a facility located in Butler, Clermont, Hamilton, or Warren county, if finishing material "i" is employed at the facility as of May 27, 2005 and if the VOC content of finishing material "i" is less than the previously stated emissions limit, then the facility shall use the actual VOC content of finishing material "i" as of May 27, 2005 as the emissions limit for finishing material "i." Likewise, for a facility located in Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county, if finishing material "i" is employed at the facility as of August 25, 2008 and if the VOC content of finishing material "i" is less than the previously stated emissions limit, then the facility shall use the actual VOC content of finishing material "i" as of August 25, 2008 as the emissions limit for finishing material "i."
i = subscript denoting a specific finishing material selected by the owner or operator for inclusion in the alternative daily VOC emissions limit.
n = total number of finishing material selected by the owner or operator for inclusion in the alternative daily VOC emissions limit.
The VOC content of any strippable spray booth material employed for wood furniture manufacturing operations shall not exceed 0.8 pound of VOC per pound of solids, as applied.
The owner or operator of a facility subject to this rule shall prepare and maintain a written work practice implementation plan that defines environmentally desirable work practices for each wood furniture manufacturing operation and addresses each of the work practices contained in paragraphs (b) to (d) and (f) to (k) of 40 CFR 63.803 and the following:
For any capture system that is part of a VOC emissions control used to comply with paragraph (D) of this rule and that contains bypass lines which could divert flow (i.e., VOC emissions) away from the control device to the atmosphere, the owner or operator shall for each bypass line meet any one of the following:
The as-applied VOC content of a finishing material that is applied by a continuous coater shall be determined by one of the following procedures:
where:
Ai,30 = amount of material "i" added to the reservoir of the dip coater during a thirty-day period consisting of the day of operation of the continuous coater plus the past twenty-nine calendar days, expressed in gallons.
Ci,VOC = VOC content of material "i," expressed in pounds of VOC per gallon.
Ci,solids = solids content of material "i," expressed in pounds of solids per gallon.
i = subscript denoting a specific material (finishing material or thinner) added to the reservoir of the dip coater during the thirty-day period.
n = total number of materials (finishing materials and thinners) added to the reservoir of the dip coater during the thirty-day period.
For a VOC emission control system that is used to comply with paragraph (D)(3) of this rule, the overall reduction of VOC emissions, that is, the required overall control efficiency (R), expressed in per cent by weight, shall be determined as follows for each topcoat and sealer designated for control:
R = [(C - L)/C](100)
where:
C = the VOC content of the topcoat or sealer designated for control, in pounds of VOC per pound of solids, as applied.
L = the VOC content limit under paragraph (D)(1) or (D)(2) of this rule for the topcoat or sealer designated for control, in pounds of VOC per pound of solids, as applied.
For any finishing operation subject to paragraph (D) of this rule, the owner or operator shall maintain the following records:
The owner or operator of a wood furniture manufacturing operation employing a strippable spray booth material subject to the VOC content limit in paragraph (E) of this rule shall maintain records of the following:
The owner or operator of a wood furniture manufacturing operation subject to paragraph (E) of this rule shall maintain on-site the work practice implementation plan and all records associated with fulfilling the requirements of that plan, including, but not limited to the following:
For any VOC emission control system subject to paragraph (H) of this rule, the owner or operator shall maintain monitoring records as follows:
The owner or operator of a wood furniture manufacturing operation subject to this rule shall submit an initial compliance status report within sixty calendar days after the compliance date specified in paragraph (G) of this rule as follows:
A complete test report shall include a brief process description, sampling site description, description of sampling and analysis procedures and any modifications to standard procedures, quality assurance procedures, record of operating conditions during the test, record of preparation of standards, record of calibrations, raw data sheets for field sampling, raw data sheets for field and laboratory analyses, documentation of calculations, and any other information required by the test method.
The owner or operator of a wood furniture manufacturing operation subject to this rule shall submit semiannual compliance status reports no later than thirty calendar days after the end of each six-month period to the appropriate Ohio EPA district office or local air agency. The first report shall be submitted no later than thirty calendar days after the end of the first six-month period following the compliance date. Subsequent reports shall be submitted no later than thirty calendar days after the end of each six-month period following the first report or no later than thirty calendar days after the end of each six-month period otherwise established within a permit issued for the wood furniture manufacturing operation. For each semiannual compliance status report, the owner or operator shall submit the following information for the six-month period covered by the report:
The owner or operator shall submit with the semiannual compliance status report, the following compliance certifications, where applicable:
[Comment: Applications for sources not subject to Chapter 3745-77 of the Administrative Code, requiring submittal prior to June 30, 2008, were submitted in accordance with Chapter 3745-35 of the Administrative Code.]
Ohio Admin. Code 3745-21-15
Five Year Review (FYR) Dates: 11/29/2021 and 11/29/2026
Promulgated Under: 119.03
Statutory Authority: 3704.03(E)
Rule Amplifies: 3704.03(A), 3704.03(E)
Prior Effective Dates: 05/27/2005, 08/25/2008, 10/15/2015