Airworthiness Directives; Airbus Model A330-201, -202, -203, -223, and -243 Airplanes, A330-300 Series Airplanes, A340-200 Series Airplanes, and A340-300 Series Airplanes

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Federal RegisterMay 3, 2011
76 Fed. Reg. 24832 (May. 3, 2011)

AGENCY:

Federal Aviation Administration (FAA), DOT.

ACTION:

Notice of proposed rulemaking (NPRM).

SUMMARY:

We propose to adopt a new airworthiness directive (AD) for the products listed above. This proposed AD results from mandatory continuing airworthiness information (MCAI) originated by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as:

Surface defects were visually detected on the rudder of * * * [an] in-service aeroplane during scheduled maintenance.

Investigation has determined that the defects reported on both rudders corresponded to areas that had been reworked in production. The investigation confirmed that the surface defects were a result of de-bonding between the skin and honeycomb core.

An extended de-bonding, if not detected and corrected, may degrade the structural integrity of the rudder. The loss of the rudder leads to degradation of the handling qualities and reduces the controllability of the aeroplane.

The proposed AD would require actions that are intended to address the unsafe condition described in the MCAI.

DATES:

We must receive comments on this proposed AD by June 17, 2011.

ADDRESSES:

You may send comments by any of the following methods:

  • Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.
  • Fax: (202) 493-2251.
  • Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590.
  • Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-40, 1200 New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

For service information identified in this proposed AD, contact Airbus SAS—Airworthiness Office—EAL, 1 Rond Point Maurice Bellonte, 31707 Blagnac Cedex, France; telephone +33 5 61 93 36 96; fax +33 5 61 93 45 80; e-mail airworthiness.A330-A340@airbus.com; Internet http://www.airbus.com. You may review copies of the referenced service information at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington. For information on the availability of this material at the FAA, call 425-227-1221.

Examining the AD Docket

You may examine the AD docket on the Internet at http://www.regulations.gov;; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this proposed AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT:

Vladimir Ulyanov, Aerospace Engineer, International Branch, ANM-116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425) 227-1138; fax (425) 227-1149.

SUPPLEMENTARY INFORMATION:

Comments Invited

We invite you to send any written relevant data, views, or arguments about this proposed AD. Send your comments to an address listed under the ADDRESSES section. Include “Docket No. FAA-2011-0387; Directorate Identifier 2010-NM-222-AD” at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD based on those comments.

We will post all comments we receive, without change, to http://www.regulations.gov,, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this proposed AD.

Discussion

The European Aviation Safety Agency (EASA), which is the Technical Agent for the Member States of the European Community, has issued EASA Airworthiness Directive 2010-0127, dated June 23, 2010 (referred to after this as “the MCAI”), to correct an unsafe condition for the specified products. The MCAI states:

Surface defects were visually detected on the rudder of one A319 and one A321 in-service aeroplane during scheduled maintenance.

Investigation has determined that the defects reported on both rudders corresponded to areas that had been reworked in production. The investigation confirmed that the surface defects were a result of de-bonding between the skin and honeycomb core.

Such reworks were also performed on some rudders fitted on A330 and A340-200/-300 aeroplanes.

An extended de-bonding, if not detected and corrected, may degrade the structural integrity of the rudder. The loss of the rudder leads to degradation of the handling qualities and reduces the controllability of the aeroplane.

To address this unsafe condition, EASA issued AD 2010-0021, superseding EASA AD 2009-0156, to require inspections of specific areas and, depending on findings, the accomplishment of corrective actions for those rudders where production reworks have been identified.

In addition, this AD addresses the rudder population that has also been reworked in production but is not part of EASA AD 2010-0021 applicability.

Required actions include vacuum loss and elasticity laminate checker inspections for damage including de-bonding between the skin and honeycomb core of the rudder on certain areas of the rudder, and repair if necessary. You may obtain further information by examining the MCAI in the AD docket.

Relevant Service Information

Airbus has issued Mandatory Service Bulletins A330-55-3042 and A340-55-4038, both dated April 22, 2010. The actions described in this service information are intended to correct the unsafe condition identified in the MCAI.

FAA's Determination and Requirements of This Proposed AD

This product has been approved by the aviation authority of another country, and is approved for operation in the United States. Pursuant to our bilateral agreement with the State of Design Authority, we have been notified of the unsafe condition described in the MCAI and service information referenced above. We are proposing this AD because we evaluated all pertinent information and determined an unsafe condition exists and is likely to exist or develop on other products of the same type design.

Differences Between This AD and the MCAI or Service Information

We have reviewed the MCAI and related service information and, in general, agree with their substance. But we might have found it necessary to use different words from those in the MCAI to ensure the AD is clear for U.S. operators and is enforceable. In making these changes, we do not intend to differ substantively from the information provided in the MCAI and related service information.

We might also have proposed different actions in this AD from those in the MCAI in order to follow FAA policies. Any such differences are highlighted in a Note within the proposed AD.

Costs of Compliance

Based on the service information, we estimate that this proposed AD would affect about 55 products of U.S. registry. We also estimate that it would take about 6 work-hours per product to comply with the basic requirements of this proposed AD. The average labor rate is $85 per work-hour. Based on these figures, we estimate the cost of the proposed AD on U.S. operators to be $28,050, or $510 per product.

We have received no definitive data that would enable us to provide a cost estimate for the on-condition actions specified in this AD.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. “Subtitle VII: Aviation Programs,” describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in “Subtitle VII, Part A, Subpart III, Section 44701: General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify this proposed regulation:

1. Is not a “significant regulatory action” under Executive Order 12866;

2. Is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD and placed it in the AD docket.

List of Subjects in 14 CFR Part 39

  • Air transportation
  • Aircraft
  • Aviation safety
  • Incorporation by reference
  • Safety

The Proposed Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39—AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

§ 39.13
[Amended]

2. The FAA amends § 39.13 by adding the following new AD:

Airbus: Docket No. FAA-2011-0387; Directorate Identifier 2010-NM-222-AD.

Comments Due Date

(a) We must receive comments by June 17, 2011.

Affected ADs

(b) None.

Applicability

(c) This AD applies to Airbus Model A330-201, -202, -203, -223, -243, -301, -302, -303, -321, -322, -323, -341, -342, and -343 airplanes and Model A340-211, -212, -213, -311, -312, and -313 airplanes; certificated in any category, all manufacturer serial numbers, if equipped with rudders having part numbers and serial numbers as identified in table 1, table 2, or table 3 of this AD.

Table 1—Rudder Part Number (P/N) and Affected Rudder  Serial Number (S/N)

F554-70000-000-00
Rudder P/N Affected rudder S/N
TS-2045
F554-70000-000-00 TS-2046
F554-71000-000-00-0000 TS-3013
F554-71000-000-00-0000 TS-3014
F554-71000-000-00-0000 TS-3020
F554-71000-000-00-0000 TS-3022
F554-71000-000-00-0000 TS-3023
F554-71000-000-00-0000 TS-3027
F554-71000-000-00-0000 TS-3031
F554-71000-000-00-0000 TS-3034
F554-71000-000-00-0000 TS-3036
F554-71000-000-00-0000 TS-3038
F554-71000-000-00-0000 TS-3041
F554-71000-000-00-0000 TS-3046
F554-71000-000-00-0000 TS-3054
F554-70005-000-00-0000 TS-3102
F554-71002-000-00-0002 TS-4018
F554-71002-000-00-0002 TS-4022
F554-71002-000-00-0002 TS-4031

Table 2—Rudder P/N and Affected Rudder S/N

A554-71500-024-00
Rudder P/N Affected Rudder S/N
TS-1014
A554-71500-030-00 TS-1042
F554-70000-000-00 TS-2004
F554-70000-000-00 TS-2005
F554-70000-000-00 TS-2008
F554-70000-000-00 TS-2009
F554-70000-000-00 TS-2010
F554-70000-000-00 TS-2022
F554-70000-000-00 TS-2023
F554-70000-000-00 TS-2028
F554-70000-000-00 TS-2029
F554-70000-000-00 TS-2030
F554-70000-000-00 TS-2032
F554-70000-000-00 TS-2033
F554-70000-000-00 TS-2034
F554-70000-000-00 TS-2041
F554-70000-000-00 TS-2044
F554-70000-000-00 TS-2048
F554-70000-000-00 TS-2049
F554-70000-000-00 TS-2050
F554-70000-000-00 TS-2057
F554-70000-000-00 TS-2067
F554-70000-002-00 TS-2068
F554-70000-002-00 TS-2071
F554-71000-000-00-0000 TS-3001
F554-71000-000-00-0000 TS-3010
F554-71000-000-00-0000 TS-3012
F554-71000-000-00-0000 TS-3017
F554-71000-000-00-0000 TS-3018
F554-71000-000-00-0000 TS-3019
F554-71000-000-00-0000 TS-3021
F554-71000-000-00-0000 TS-3024
F554-71000-000-00-0000 TS-3025
F554-71000-000-00-0000 TS-3026
F554-71000-000-00-0000 TS-3028
F554-71000-000-00-0000 TS-3029
F554-71000-000-00-0000 TS-3030
F554-71000-000-00-0000 TS-3032
F554-71000-000-00-0000 TS-3035
F554-71000-000-00-0000 TS-3037
F554-71000-000-00-0000 TS-3039
F554-71000-000-00-0000 TS-3040
F554-71000-000-00-0000 TS-3042
F554-71000-000-00-0000 TS-3047
F554-71000-000-00-0000 TS-3049
F554-71000-000-00-0000 TS-3055
F554-71000-000-00-0000 TS-3058
F554-71000-000-00-0000 TS-3062
F554-71000-000-00-0000 TS-3063
F554-71000-000-00-0000 TS-3065
F554-71000-000-00-0000 TS-3067
F554-71000-000-00-0000 TS-3069
F554-71000-000-00-0000 TS-3070
F554-71000-000-00-0000 TS-3077
F554-71000-000-00-0000 TS-3078
F554-71000-000-00-0000 TS-3080
F554-71000-000-00-0000 TS-3081
F554-71000-000-00-0000 TS-3086
F554-71000-000-00-0000 TS-3089
F554-71000-000-00-0000 TS-3092
F554-71000-000-00-0000 TS-3093
F554-71000-000-00-0000 TS-3095
F554-71000-000-00-0000 TS-3096
F554-70005-000-00-0000 TS-3098
F554-70005-000-00-0000 TS-3099
F554-70005-000-00-0000 TS-3101
F554-70005-000-00-0000 TS-3103
F554-70005-000-00-0000 TS-3104
F554-70005-000-00-0000 TS-3105
F554-70005-000-00-0000 TS-3108
F554-70005-000-00-0000 TS-3109
F554-70005-000-00-0000 TS-3110
F554-70005-000-00-0000 TS-3111
F554-70005-000-00-0000 TS-3112
F554-70005-000-00-0000 TS-3114
F554-70005-000-00-0000 TS-3116
F554-70005-000-00-0000 TS-3117
F554-70005-000-00-0000 TS-3120
F554-70005-000-00-0000 TS-3131
F554-70005-000-00-0000 TS-3132
F554-70005-000-00-0000 TS-3212
F554-70005-000-00-0002 TS-3323
F554-70005-000-00-0002 TS-3330
F554-71002-000-00-0002 TS-4009
F554-71002-000-00-0002 TS-4010
F554-71002-000-00-0002 TS-4012
F554-71002-000-00-0002 TS-4013
F554-71002-000-00-0002 TS-4014
F554-71002-000-00-0002 TS-4015
F554-71002-000-00-0002 TS-4016
F554-71002-000-00-0002 TS-4017
F554-71002-000-00-0002 TS-4020
F554-71002-000-00-0002 TS-4023
F554-71002-000-00-0002 TS-4025
F554-71002-000-00-0002 TS-4026
F554-71002-000-00-0002 TS-4027
F554-71002-000-00-0002 TS-4029
F554-71002-000-00-0002 TS-4030
F554-71002-000-00-0002 TS-4038
F554-71002-000-00-0002 TS-4047
F554-71002-000-00-0002 TS-4049
F554-71002-000-00-0002 TS-4066
F554-71002-000-00-0003 TS-4083

Table 3—Rudder P/N and Affected Rudder S/N

F554-71000-000-00-0000
Rudder P/N Affected Rudder S/N
TS-3060
F554-71000-000-00-0000 TS-3068
F554-70005-000-00-0000 TS-3128
F554-71002-000-00-0002 TS-4011

Subject

(d) Air Transport Association (ATA) of America Code 55: Stabilizers.

Reason

(e) The mandatory continuing airworthiness information (MCAI) states:

Surface defects were visually detected on the rudder of * * * [an] in-service aeroplane during scheduled maintenance.

Investigation has determined that the defects reported on both rudders corresponded to areas that had been reworked in production. The investigation confirmed that the surface defects were a result of de-bonding between the skin and honeycomb core.

An extended de-bonding, if not detected and corrected, may degrade the structural integrity of the rudder. The loss of the rudder leads to degradation of the handling qualities and reduces the controllability of the aeroplane.

Compliance

(f) You are responsible for having the actions required by this AD performed within the compliance times specified, unless the actions have already been done.

Inspections

(g) For rudders identified in table 1 and table 2 of this AD, within the compliance time in paragraph (g)(1) or (g)(2) of this AD as applicable, do a vacuum loss inspection on the rudder non-ventilated area (Area 1) for damage including de-bonding between the skin and honeycomb core of the rudder, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable.

(1) For rudders identified in table 1 of this AD: Within 1,800 flight hours after the effective date of this AD.

(2) For rudders identified in table 2 of this AD: Within 21 months after the effective date of this AD.

(h) For rudders identified in table 1 and table 2 of this AD, within 21 months after the effective date of this AD, do an elasticity laminate checker inspection on the trailing edge area (Area 2) for damage including de-bonding between the skin and honeycomb core of the rudder, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable. Thereafter, repeat the inspection two more times at intervals not to exceed 4,500 flight cycles but not less than 4,000 flight cycles from the most recent inspection.

(i) For rudders identified in table 3 of this AD, within 4,500 flight cycles but not less than 4,000 flight cycles from the date of the sampling inspection identified in table 4 of this AD, or within 30 days after the effective date of this AD, whichever occurs later, do an elasticity laminate checker inspection on the trailing edge area for damage including de-bonding between the skin and honeycomb core of the rudder, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable. Repeat the inspection once within 4,500 flight cycles after doing the inspection but not less than 4,000 flight cycles from the last inspection.

Table 4—Rudder P/N and Affected Rudder S/N and Sampling Inspection Date

Rudder P/N Affected rudder S/N Date of sampling inspection
F554-71000-000-00-0000 TS-3060 March 12, 2009.
F554-71000-000-00-0000 TS-3068 April 27, 2009.
F554-70005-000-00-0000 TS-3128 July 13, 2009.
F554-71002-000-00-0002 TS-4011 February 12, 2009.

Corrective Actions

(j) If damage is found during any inspection required by paragraph (g), (h), (i), or (k)(1) of this AD, before further flight, repair the damage using a method approved by either the Manager, International Branch, ANM 116, Transport Airplane Directorate, FAA; or the European Aviation Safety Agency (EASA) (or its delegated agent).

Restoration

(k) If no damage is found during any inspection required by paragraph (g) of this AD, before further flight, restore the vacuum loss holes by doing a temporary restoration with self-adhesive disks or tapes, a temporary restoration with resin, or a permanent restoration with resin, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable. Do the applicable actions specified in paragraph (k)(1) or (k)(2) of this AD.

(1) For airplanes on which a temporary restoration with self-adhesive disks or tapes is done, within 900 flight hours after doing the restoration, do a detailed inspection for loose or missing self-adhesive disks or tapes and repeat the inspection thereafter at intervals not to exceed 900 flight hours until the permanent restoration is done, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable. If any loose or missing self-adhesive disks or tapes are found during any inspection required by this AD, before further flight, close the holes, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable. Do the permanent restoration within 21 months after doing the temporary restoration, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable.

(2) For airplanes on which a temporary restoration with resin is done: Within 21 months after doing the temporary restoration, do the permanent restoration, in accordance with the Accomplishment Instructions of Airbus Mandatory Service Bulletin A330-55-3042 or A340-55-4038, both dated April 22, 2010, as applicable.

Reporting Requirements

(l) Submit a report of the findings (positive and negative) of the first inspection required by paragraphs (g), (h), and (i) of this AD to Airbus, at the applicable time specified in paragraph (l)(1) or (l)(2) of this AD. The report must include the inspection results, a description of any discrepancies found, the airplane serial number, and the number of landings and flight hours on the airplane.

(1) If the inspection was done on or after the effective date of this AD: Submit the report within 30 days after the inspection.

(2) If the inspection was done before the effective date of this AD: Submit the report within 30 days after the effective date of this AD.

Parts Installation

(m) As of the effective date of this AD, no person may install any affected rudder listed in table 1, table, 2, or table 3 of this AD, on any airplane, unless the rudder is inspected as specified in paragraphs (g), (h), and (i) of this AD, as applicable, and all applicable corrective actions specified in paragraph (j) of this AD and applicable restoration specified in paragraph (k) of this AD are done.

FAA AD Differences

Note 1:

This AD differs from the MCAI and/or service information as follows: No differences.

Other FAA AD Provisions

(n) The following provisions also apply to this AD:

(1) Alternative Methods of Compliance (AMOCs): The Manager, International Branch, ANM-116, Transport Airplane Directorate, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the International Branch, send it to Attn: Vladimir Ulyanov, Aerospace Engineer, International Branch, ANM-116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425) 227-1138; fax (425) 227-1149. Information may be e-mailed to: 9-ANM-116-AMOC-REQUESTS@faa.gov. Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office. The AMOC approval letter must specifically reference this AD.

(2) Airworthy Product: For any requirement in this AD to obtain corrective actions from a manufacturer or other source, use these actions if they are FAA-approved. Corrective actions are considered FAA-approved if they are approved by the State of Design Authority (or their delegated agent). You are required to assure the product is airworthy before it is returned to service.

(3) Reporting Requirements: A federal agency may not conduct or sponsor, and a person is not required to respond to, nor shall a person be subject to a penalty for failure to comply with a collection of information subject to the requirements of the Paperwork Reduction Act unless that collection of information displays a current valid OMB Control Number. The OMB Control Number for this information collection is 2120-0056. Public reporting for this collection of information is estimated to be approximately 5 minutes per response, including the time for reviewing instructions, completing and reviewing the collection of information. All responses to this collection of information are mandatory. Comments concerning the accuracy of this burden and suggestions for reducing the burden should be directed to the FAA at: 800 Independence Ave., SW., Washington, DC 20591, Attn: Information Collection Clearance Officer, AES-200.

Related Information

(o) Refer to MCAI EASA Airworthiness Directive 2010-0127, dated June 23, 2010; Airbus Mandatory Service Bulletin A330-55-3042, dated April 22, 2010; and Airbus Mandatory Service Bulletin A340-55-4038, dated April 22, 2010; for related information.

Issued in Renton, Washington, on April 20, 2011.

Kalene C. Yanamura,

Acting Manager, Transport Airplane Directorate, Aircraft Certification Service.

[FR Doc. 2011-10624 Filed 5-2-11; 8:45 am]

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