GIGA SOLAR MATERIALS CORP.Download PDFPatent Trials and Appeals BoardFeb 12, 20212020002054 (P.T.A.B. Feb. 12, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 14/920,117 10/22/2015 CHIH-HSIEN YEH TSA1-PAU07US 3175 97066 7590 02/12/2021 Innovation Capital Law Group, LLP 19800 MacArthur Blvd. Suite 280 Irvine, CA 92612 EXAMINER CHERN, CHRISTINA ART UNIT PAPER NUMBER 1721 NOTIFICATION DATE DELIVERY MODE 02/12/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): eofficeaction@appcoll.com processing@icaplaw.com vlin@icaplaw.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE ____________ BEFORE THE PATENT TRIAL AND APPEAL BOARD ____________ Ex parte CHIH-HSIEN YEH, PO-YANG SHIH, and PI-YU HSIN ____________ Appeal 2020-002054 Application 14/920,117 Technology Center 1700 ____________ Before CHRISTOPHER C. KENNEDY, JEFFREY R. SNAY, and JANE E. INGLESE, Administrative Patent Judges. INGLESE, Administrative Patent Judge. DECISION ON APPEAL Appellant1 requests review under 35 U.S.C. § 134(a) of the Examiner’s rejection of claims 1–20.2 We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. 1 We use the word “Appellant” to refer to the “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies Giga Solar Materials Corp. as the real party in interest. Appeal Brief filed October 22, 2019 (“Appeal Br.”) at 4. 2 Non-Final Office Action entered May 6, 2019 (“Office Act.”) at 1. Appeal 2020-002054 Application 14/920,117 2 CLAIMED SUBJECT MATTER Appellant claims a conductive paste. Appeal Br. 8. Claim 1 illustrates the subject matter on appeal, and reads as follows: 1. A conductive paste comprising: (a) about 85% to about 99.5% by weight of a conductive metal or a derivative thereof, based on a weight of solids; (b) about 0.5% to about 15% by weight of a lead-free glass frit containing tellurium-zinc-lithium-selenium-oxide, based on the weight of solids; and (c) an organic vehicle; wherein the weight of solids is a total weight of the conductive metal (a) and the lead-free glass frit (b). Appeal Br. 19 (Claims Appendix) (emphasis added). REJECTIONS The Examiner maintains the following rejections in the Examiner’s Answer entered November 21, 2019 (“Ans.”): I. Claims 1–8 and 12–18 under 35 U.S.C. § 103 as unpatentable over Park3 in view of Schulz;4 and II. Claims 9–11, 19, and 20 under 35 U.S.C. § 103 as unpatentable over Park in view of Schulz and Carroll.5 FACTUAL FINDINGS AND ANALYSIS Upon consideration of the evidence relied upon in this appeal and each of Appellant’s contentions, we affirm the Examiner’s rejections of claims 1–20 under 35 U.S.C. § 103 for reasons set forth in the Office Action, 3 Park et al., US 2016/0013331 A1, published January 14, 2016. 4 Schulz et al., US 2014/0048116 A1, published February 20, 2014. 5 Carroll et al., US 2011/0308597 A1, published December 22, 2011. Appeal 2020-002054 Application 14/920,117 3 the Answer, and below. We review appealed rejections for reversible error based on the arguments and evidence the Appellant provides for each issue the Appellant identifies. 37 C.F.R. § 41.37(c)(1)(iv); Ex parte Frye, 94 USPQ2d 1072, 1075 (BPAI 2010) (precedential) (cited with approval in In re Jung, 637 F.3d 1356, 1365 (Fed. Cir. 2011) (explaining that even if the Examiner had failed to make a prima facie case, “it has long been the Board’s practice to require an applicant to identify the alleged error in the examiner’s rejections”)). Rejection I We first address the Examiner’s rejection of claims 1–8 and 12–18 under 35 U.S.C. § 103 as unpatentable over Park in view of Schulz. Appellant presents arguments directed to independent claims 1 and 12, which Appellant argues together. Appeal Br. 12–17. We, therefore, select claim 1 as representative, and decide the appeal as to claims 1–8 and 12–18 based on claim 1 alone. 37 C.F.R. § 41.37(c)(1)(iv). Claim 1 recites, in part, a conductive paste comprising a conductive metal, a lead-free glass frit containing tellurium-zinc-lithium-selenium- oxide, and an organic vehicle. Park discloses a paste for fabricating solar cell electrodes that includes a conductive metal powder, an organic vehicle, and a lead-free glass frit comprising bismuth oxide, tellurium oxide, zinc oxide, lithium oxide. Park ¶¶ 7, 17, 23, 36, 40. Park discloses that the glass frit may include at least one additional metal oxide selected from tungsten oxide, phosphorous oxide, silicon oxide, magnesium oxide, cerium oxide, strontium oxide, molybdenum oxide, titanium oxide, tin oxide, indium oxide, vanadium Appeal 2020-002054 Application 14/920,117 4 oxide, barium oxide, nickel oxide, copper oxide, sodium oxide, potassium oxide, antimony oxide, germanium oxide, gallium oxide, calcium oxide, arsenic oxide, cobalt oxide, zirconium oxide, manganese oxide, aluminum oxide, and boron oxide. Park ¶¶ 34, 35. The Examiner finds that Park does not disclose that the glass frit includes selenium oxide, and the Examiner relies on Schulz for suggesting inclusion of selenium oxide in Park’s glass frit. Office Act. 4–5. Schulz discloses an electro-conductive paste for producing solar cell electrodes that includes metal (conductive) particles, a glass frit, and an organic vehicle. Schulz ¶¶ 9–12, 25–28, 30, 53. Schulz discloses that preferred metal oxides for inclusion in the glass frit include, among others, lithium oxide, zinc oxide, and “tellurium oxides, such as TeO2 or TeO3, selenium oxides, such as SeO2, or combinations thereof.” Schulz ¶ 82. Schulz discloses that mixtures of “at least two” of such oxides “are also preferred.” Id. In view of this disclosure in Schulz that tellurium oxides and selenium oxides are known to be included in combination in glass frits containing additional metal oxides used to form a conductive paste for solar cell electrodes, and in view of Park’s disclosure of including additional metal oxides in Park’s glass frit that contains tellurium oxide and is used to form a conductive paste for solar cell electrodes, the Examiner concludes that it would have been obvious to one of ordinary skill in the art to modify Park’s glass frit to include selenium oxide as “selection of a known element for its intended use in a known environment with a predictable result.” Ans. 7; see also Final Act. 5. Appellant argues that “the glass frit composition art is certainly not a Appeal 2020-002054 Application 14/920,117 5 predictable art with a reasonable expectation of success through the addition of ‘any suitable metal oxide’ into a glass frit.” Appeal Br. 12. Appellant argues that this unpredictability in the art is shown by Tables 3 and 4 of Appellant’s Specification, which illustrate how changing the metal oxide composition of a glass frit “can vary the series resistance (Rs) within about a fifty percent change,” and “can vary the conversion efficiency (Ncell(%)) within about a 6.6% change,” which “values are extremely significant in the solar arts.” Appeal Br. 12–13. Appellant’s arguments do not identify reversible error in the Examiner’s rejection, for reasons that follow. We point out initially that the Examiner’s rejection is not based on adding “any suitable metal oxide” to a glass frit as Appellant appears to argue. Office Act. 3–5. Rather, as discussed above, the Examiner proposes incorporating selenium oxide into Park’s glass frit comprising bismuth oxide, tellurium oxide, zinc oxide, lithium oxide, which is used to form a conductive paste for solar cell electrodes, in view of Park’s disclosure that the glass frit may include additional metal oxides, and Schulz’s disclosure that tellurium oxides and selenium oxides are preferably included in combination in glass frits that contain additional metal oxides, such as lithium oxide and zinc oxide, for forming a conductive paste for solar cell electrodes. Office Act. 5. One of ordinary skill in the art reasonably would have expected that modifying Park’s glass frit to include selenium oxide would yield a glass frit that could be used successfully to form a conductive paste for producing a satisfactory solar cell electrode. KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 417 (2007) (quoting Sakraida v. Ag Pro, Inc., 425 U.S. 273, 282 (1976) (“[W]hen a patent ‘simply arranges old elements Appeal 2020-002054 Application 14/920,117 6 with each performing the same function it had been known to perform’ and yields no more than one would expect from such an arrangement, the combination is obvious.”). Appellant does not provide persuasive objective evidence to support Appellant’s assertion that the glass frit art is unpredictable. Although Appellant argues that Tables 3 and 4 of Appellant’s Specification illustrate how changing the metal oxide composition of a glass frit can significantly vary its series resistance (Rs) and conversion efficiency, one of ordinary skill in the art reasonably would have expected that changing the composition of a glass frit would affect its properties. Appellant does not explain how or why the results presented in Appellant’s Tables 3 and 4— even if the results do show that glass frits having different compositions have different properties—demonstrate that Park’s glass frit could not be successfully modified as proposed in view of the relied-upon disclosures of Schulz. And even if variations in the composition of a glass frit result in substantial changes in the frit’s properties as Appellant argues, we find no evidence on the record before us demonstrating that inclusion of selenium oxide as disclosed in Schulz in Park’s glass frit would adversely affect the properties of Park’s glass frit to such an extent that it would no longer be suitable for use in a conductive paste for fabricating a solar cell. Furthermore, to the extent that modifying Park’s glass frit to include selenium oxide as disclosed in Schulz would have involved some degree of unpredictability, it is well-settled that, even in unpredictable arts, “[o]bviousness does not require absolute predictability of success . . . all that is required is a reasonable expectation of success.” In re Kubin, 561 F.3d 1351, 1360 (Fed. Cir. 2009) (emphasis omitted) (quoting In re O’Farrell, Appeal 2020-002054 Application 14/920,117 7 853 F.2d 894, 903‒04 (Fed. Cir. 1988)). Appellant’s arguments, in fact, are undermined by Park’s explicit disclosure that the amounts of bismuth oxide, tellurium oxide, zinc oxide, and lithium oxide suitable for use in Park’s glass frit can vary widely, and Park’s disclosure that at least one of 26 additional oxides can be included in Park’s glass frit. Park ¶¶ 33–35. One of ordinary skill in the art would have understood such disclosures in Park to implicitly indicate that wide compositional variations in Park’s glass frit would not render the glass frit unsuitable for use in fabricating a solar cell electrode, contrary to Appellant’s arguments. KSR, 550 U.S.at 418 ([A]n obviousness analysis “need not seek out precise teachings directed to the specific subject matter of the challenged claim, for [an examiner] can take account of the inferences and creative steps that a person of ordinary skill in the art would employ.”); see also In re Preda, 401 F. 2d 825, 826 (CCPA 1968) (“[I]t is proper to take into account not only specific teachings of the reference but also the inferences which one skilled in the art would reasonably be expected to draw therefrom.”). Appellant argues that “the laundry list of oxides that could be in the glass frit of Park conspicuously excludes selenium oxide,” and, therefore, “there is no motivation to select selenium oxide as one component of a glass frit compound and use it in a glass frit in Park.” Appeal Br. 13. Appellant’s arguments, however, are improperly based on Park alone, and do not take into consideration Schulz’s disclosures. See In re Merck & Co., 800 F.2d 1091, 1097 (Fed. Cir. 1986) (“Non-obviousness cannot be established by attacking references individually where the rejection is based upon the teachings of a combination of references”); In re Keller, 642 F.2d Appeal 2020-002054 Application 14/920,117 8 413, 425 (CCPA 1981) (citation omitted) (The test for obviousness “is what the combined teachings of the references would have suggested to those of ordinary skill in the art.”); cf. In re Fulton, 391 F.3d 1195, 1201 (Fed. Cir. 2004) (“The prior art’s mere disclosure of more than one alternative does not constitute a teaching away from any of the[] [disclosed] alternatives . . . .”). In view of the fact that Park’s and Schulz’s glass frit are both used for forming a conductive paste for solar cell electrodes, one of ordinary skill in the art reasonably would have been led to modify Park’s glass frit to include selenium oxide, in view of Park’s disclosure that the glass frit comprises bismuth oxide, tellurium oxide, zinc oxide, lithium oxide, and can include additional metal oxides, and Schulz’s disclosure that tellurium oxides and selenium oxides are preferably used in combination in glass frits containing “at least two” metal oxides. Appellant argues that “[Schulz] does not describe that selenium oxide would be useful in any glass frit but provides a teaching of billions of different possible glass frit compounds as identified by the long list of possible compounds that could be used in a glass frit.” Appeal Br. 14–15. Appellant argues that “[Schulz] discloses combining a nearly unlimited number of oxides in a glass frit,” and “[t]here is no direction provided in [Schulz] that selenium oxide may be particularly useful, especially in a glass frit similar to that of Park.” Appeal Br. 15. Appellant’s arguments again do not identify reversible error in the Examiner’s rejection. Schulz’s disclosure of numerous suitable metal oxides included in glass frits for use in a conductive paste for forming solar cell electrodes does not render any particular metal oxide, or combination of metal oxides, any less obvious. Rather, Schulz would have suggested the Appeal 2020-002054 Application 14/920,117 9 suitability of using any of the disclosed metal oxides and combinations thereof in a glass frit incorporated into a conductive paste for forming solar cell electrodes, including a combination of selenium oxide and tellurium oxide. This is particularly the case because Schulz explicitly discloses that selenium oxides are preferred group VI oxides that may be used together with tellurium oxides in glass frits. Merck & Co., Inc. v. Biocraft Labs., Inc., 874 F.2d 804, 807 (Fed. Cir. 1989) (“That the ’813 patent discloses a multitude of effective combinations does not render any particular formulation less obvious. This is especially true because the claimed composition is used for the identical purpose.”); In re Susi, 440 F.2d 442, 445 (CCPA 1971) (obviousness rejection affirmed where the genus of the prior art was “huge, but it undeniably include[d] at least some of the compounds recited in appellant’s generic claims and [was] of a class of chemicals to be used for the same purpose as appellant’s additives”). Appellant argues that the “improved electrical properties of Schulz result from the addition of particular salts [to Schulz’s conductive paste], which is the key technical means of Schulz,” but, “[i]n contrast, Park discloses the use of glass frits comprising specific oxides in specific proportions to achieve the desired electrical properties.” Appeal Br. 16. Appellant argues that, therefore, the “technical means is totally different between Schulz and Park,” and, consequently, one of ordinary skill in the art would not have been “motivated to combine the references together.” Id. Appellant’s arguments do not identify reversible error in the Examiner’s rejection because the arguments do not address the rejection as actually presented by the Examiner. As the Examiner explains in the Answer, “Schulz was relied upon merely to teach the use of metal oxides Appeal 2020-002054 Application 14/920,117 10 such as selenium oxide and tellurium oxide in combination together in the glass frit used as an electro-conductive paste.” Ans. 14. Furthermore, regardless of whether the “technical means is totally different between Schulz and Park,” one of ordinary skill in the art nonetheless reasonably would have been led by the relied-upon disclosures of Park and Schulz (as discussed above) to modify Park’s glass frit to include selenium oxide, with a reasonable expectation of using the modified glass frit to successfully form a conductive paste for a solar cell. Appeal Br. 16. We, accordingly, sustain the Examiner’s rejection of claims 1–8 and 12–18 under 35 U.S.C. § 103. Rejection II We turn now to the Examiner’s rejection of claims 9–11, 19, and 20 under 35 U.S.C. § 103 as unpatentable over Park in view of Schulz and Carroll. To address this rejection, Appellant relies on the arguments Appellant presents for claim 1 (discussed above), and argues that Carroll does not cure the deficiencies of Park and Schulz. Appeal Br. 16. Because Appellant’s arguments do not identify reversible error in the Examiner’s rejection of claim 1 for the reasons discussed above, Appellant’s arguments also do not identify reversible error in the Examiner’s rejection of claims 9– 11, 19, and 20 under 35 U.S.C. § 103 as unpatentable over Park in view of Schulz and Carroll, which we accordingly sustain. Appeal 2020-002054 Application 14/920,117 11 CONCLUSION Claims Rejected 35 U.S.C. § Reference(s)/ Basis Affirmed Reversed 1–8, 12–18 103 Park, Schulz 1–8, 12–18 9–11, 19, 20 103 Park, Schulz, Carroll 9–11, 19, 20 Overall Outcome 1–20 No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation