Ex Parte Zhang et alDownload PDFPatent Trials and Appeals BoardJul 9, 201914003663 - (D) (P.T.A.B. Jul. 9, 2019) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE 14/003,663 11/18/2013 32692 7590 07/11/2019 3M INNOVATIVE PROPERTIES COMPANY PO BOX 33427 ST. PAUL, MN 55133-3427 FIRST NAMED INVENTOR Ying Zhang UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. 67337US004 1000 EXAMINER PHAN, DOANTHI-THUC ART UNIT PAPER NUMBER 1613 NOTIFICATION DATE DELIVERY MODE 07/11/2019 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): LegalUSDocketing@mmm.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte YING ZHANG, KRISTEN J. HANSEN, and AMY S. DETERMAN Appeal 2018-001177 Application 14/003,663 Technology Center 1600 Before DONALD E. ADAMS, FRANCISCO C. PRATS, and JEFFREY N. FREDMAN, Administrative Patent Judges. FREDMAN, Administrative Patent Judge. DECISION ON APPEAL This is an appeal 1,2 under 35 U.S.C. § 134(a) involving claims to a medical device comprising an array of microneedles. The Examiner rejected the claims as obvious and on the ground of obviousness-type double patenting. We have jurisdiction under 35 U.S.C. § 6(b). We affirm. 1 Appellants identify the Real Party in Interest as 3M Company and its affiliate 3M Innovative Properties Company (see App. Br. 2). 2 We have considered the Specification of Sept. 6, 2013 ("Spec."); Final Office Action of Sept. 22, 2016 ("Final Act."); Appeal Brief of June 12, 2017 ("App. Br."); Examiner's Answer of Sept. 18, 2017 ("Ans."); and Reply Brief of Nov. 14, 2017 ("Reply Br."). Appeal 2018-001177 Application 14/003,663 Statement of the Case Background "Delivery of a desired amount of an agent by mechanically penetrating the stratum comeum can be compromised because of the mechanical and surface properties of skin. For example, skin can deflect and resist puncturing by very small piercing elements, causing non-uniform penetration of the skin" (Spec. 1 :24--28). "Microneedle devices, comprising solid microneedles coated with or containing certain local anesthetics in solid form, have now been made, which provide a controlled, immediate, and sustained dose of the local anesthetic to tissue underlying the stratum comeum, such as the epidermis" (Spec. 2:12-15). The Claims Claims 1 and 5-20 are on appeal. Independent claim 1 is representative and reads as follows: 1. A medical device, comprising: an array of microneedles, and a solid coating disposed on the microneedles, wherein the solid coating comprises: a local anesthetic selected from the group consisting of lidocaine, prilocaine, and a combination thereof; and a local anesthetic dose-extending component selected from the group consisting of alpha 1 adrenergic agonists, alpha 2 adrenergic agonists, and a combination thereof; wherein the local anesthetic is present in an amount of at least 1 wt-% based upon total weight of solids in the coating, and wherein the dose-extending component/local anesthetic weight ratio is at least O.0001 : 1. 2 Appeal 2018-001177 Application 14/003,663 The Issues 3 A. The Examiner rejected claims 1 and 5-20 under 35 U.S.C. § I03(a) as obvious over Gill, 4 Tokumoto, 5 Bharti, 6 and Chasin7 (Ans. 3-8). B. The Examiner provisionally rejected claims 1 and 5-20 on the ground of nonstatutory obviousness-type double patenting as being unpatentable over claims 1 and 6-16 of copending Application No. 14/003,693 in view of Tokumoto (Ans. 9-10). A. 35 US.C. § 103(a) over Gill, Tokumoto, Bharti, and Chasin The issues with respect to this rejection are: (i) Does a preponderance of the evidence of record support the Examiner's conclusion that Gill, Tokumoto, Bharti, and Chasin render the method of the claims obvious? (ii) If so, have Appellants presented evidence of secondary considerations, that when weighed with the prior art evidence of obviousness, is sufficient to support a conclusion of non-obviousness? Findings of Fact 1. Gill teaches "[ c ]oated microneedle devices and methods of coating microneedles have been developed to produce microneedles and 3 We note the rejection under 35 U.S.C. 112(b) was withdrawn (see Ans. 11 ). 4 Gill et al., US 2008/0213461 Al, published Sept. 4, 2008. 5 Tokumoto et al., WO 2008/139648 Al, published Nov. 20, 2008 (The Examiner relies upon the English language equivalent US 2010/0280457 Al, published Nov. 4, 2010). 6 Bharti et al., Effect of Addition of Clonidine to Local Anaesthetic Mixture for Peribulbar Block, 30 ANAESTH INTENSIVE CARE 438--41 (2002). 7 Chasin et al., US 2003/0185873 Al, published Oct. 2, 2003. 3 Appeal 2018-001177 Application 14/003,663 microneedle arrays having a variety of coatings improvements, enabling a wide range of drug materials to be controllably coated onto microneedles and then delivered into biological tissues, particularly for transdermal drug delivery" (Gill ,r 34). 2. Gill teaches in "a preferred embodiment, the coating is adapted to come off of the microneedle rapidly. Rapid dissolution is equal to or less than 15 minutes, preferably less than 5 minutes ... This embodiment would be particularly useful to deliver vaccines, local anesthetics ( e.g., lidocaine )" (Gill ,r 58). 3. Gill teaches "[ e ]xamples of suitable hydrophobic drugs include ... clonidine" (Gill ,r 78). 4. Gill teaches in "another embodiment, the coating liquid is free of excipients all together ... An example of a suitable drug for use in this coating method is lidocaine, clonidine, and the like" (Gill ,r 80). 5. Tokumoto teaches "a microneedle coating method of coating the microneedles formed on a microneedle device precisely, easily and in a mass producible manner" (Tokumoto ,r 19). 6. Tokumoto teaches the "liquid coating solution or suspension can contain an efficacious physiologically active substance in a concentration of typically 0.1 to 65% by weight, preferably 1 to 30% by weight, and more preferably 3 to 20% by weight" (Tokumoto ,r 74). 7. Tokumoto teaches the use of compositions including lidocaine and clonidine (Tokumoto ,r 77). 8. Tokumoto teaches "[t]hese drugs are used singly or two or more may be used in combination" (Tokumoto ,r 78). 4 Appeal 2018-001177 Application 14/003,663 9. Bharti teaches "Clonidine, a centrally active a2-agonist ... has been extensively studied as an adjunct to general and regional anaesthesia" (Bharti 438, col. 1 ). 10. Bharti teaches "[ a ]dmixture of clonidine to local anaesthetics prolongs the duration of both anaesthesia and analgesia after various neuraxial and peripheral nerve blocks" (Bharti 438, col. 1 ). 11. Bharti teaches "[ o ]ur results have shown that a combination of clonidine 1 µg/kg with 2% lignocaine8-hyaluronidase mixture significantly improved the duration of anaesthesia and analgesia after peribulbar block compared to lignocaine alone" (Bharti 441, col. 1 ). 12. Chasin teaches "where the augmenting agent is included in the formulation with the local anesthetic, the augmenting agent may be included in controlled release form or in immediate release form" (Chasin ,r 33). Principles of Law "The combination of familiar elements according to known methods is likely to be obvious when it does no more than yield predictable results." KSR Int'! Co. v. Teleflex Inc., 550 U.S. 398,416 (2007). "[W]here the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation." In re Aller, 220 F.2d 454, 456 (CCPA 1955). Analysis We agree with the Examiner that Gill, Tokumoto, Bharti, and Chasin render the claims obvious (Ans. 3-8; FF 1-12) and we adopt the Examiner's position as our own. We consider Appellants' arguments below. 8 We note that lignocaine is an alternate name for lidocaine (see https://www.dictionary.com/browse/lignocaine; accessed June 28, 2019). 5 Appeal 2018-001177 Application 14/003,663 Claim 1 Appellants contend Gill does not give any reason to combine lidocaine with clonidine in a solid microneedle coating, it also does not give any reason to combine them in the amount or ratio recited in claim 1 .... Tukomoto also fails to provide any reason why clonidine and lidocaine would be formulated together in a microneedle coating ... Bharti also teaches a system that is specially adapted for use as a peribulbar block, and is specifically not relevant or useful in topical delivery as are the microneedles of the present claims ... Chasin does not teach that clonidine and local anesthetic can be combined in a solid, dissolvable coating. (App. Br. 5). We find Appellants' argument unpersuasive because it fails to recognize that the rejection is based on the combination of references, not any single reference alone. In re Keller, 642 F.2d 413,426 (CCPA 1981). As the Examiner has pointed out, Gill and Tokumoto teach microneedle medical devices with solid coatings composed of components including both lidocaine and clonidine (FF 18). Tokumoto teaches drugs including lidocaine and clonidine "may be used in combination" (FF 8) and Chasin teaches that two component anesthetic compositions may be in different forms (FF 12). Bharti provides a strong reason to combine lidocaine and clonidine for anaesthetic use because "[ o ]ur results have shown that a combination of clonidine 1 µg/kg with 2% lignocaine-hyaluronidase mixture significantly improved the duration of anaesthesia and analgesia after peribulbar block compared to lignocaine alone" (FF 11 ). Thus, the ordinary artisan interested in maximizing duration of 6 Appeal 2018-001177 Application 14/003,663 anesthesia using the microneedle devices of Gill and Tokumoto would have reasonably combined clonidine and lidocaine because Bharti teaches the combination improves duration (FF 10-11 ). Appellants contend "the data of Chasin, shows that clonidine sometimes increases and sometimes decreases the duration of local anesthetic action. Thus, the skilled artisan would understand Chasin as showing that the effect of clonidine on a local anesthetic's duration of action is unpredictable" (App. Br. 6). We find this argument unpersuasive. While Chasin does show that a higher clonidine concentration decreases duration of anesthesia of buvacaine (Chasin, Table 3), the obviousness rejection is drawn to a combination of lidocaine and clonidine, not buvacaine. And Bharti expressly teaches that "a combination of clonidine 1 µg/kg with 2% lignocaine-hyaluronidase mixture significantly improved the duration of anaesthesia and analgesia" (FF 11 ). Thus, as we balance the evidence, we find that Bharti, directed to a combination within the scope of claim 1, is more persuasive of efficacy of the combination of clonidine and lidocaine than Chasin, directed to a combination that is not within the scope of claim 1. Appellants contend that the prior art (i) provides no reason for a person of ordinary skill in the art would to combine clonidine with a local anesthetic in a dissolvable solid coating on micro[ n ]eedles; and (ii) indicates that the person of skill in the art would not reasonably expect to succeed in obtaining any advantageous results by doing so. (App. Br. 6). We are not persuaded. As to the use of a dissolvable solid coating, Gill teaches in "a preferred embodiment, the coating is adapted to come off 7 Appeal 2018-001177 Application 14/003,663 of the microneedle rapidly .... This embodiment would be particularly useful to deliver vaccines, local anesthetics (e.g., lidocaine)" (FF 2). This is a direct teaching to use anesthetics with microneedles and coatings that rapidly dissolve. As to the expectation of success, both Gill and Tokumoto support a general expectation of success in delivering anesthetics by microneedles, and Bharti provides strong evidence that the combination of clonidine and lidocaine would be expected to have superior analgesia duration (FF 1-11 ). "Obviousness does not require absolute predictability of success ... all that is required is a reasonable expectation of success." In re Kubin, 561 F.3d 1351, 1360 (Fed. Cir. 2009). Claim 1 - unexpected results Appellants contend: The examples in the present specification show that, when formulated as solid, dissolvable coatings on microneedles in accord with the current claims, combinations of a local anesthetic dose-extending component and a local anesthetic selected from the group consisting of lidocaine, prilocaine, and a combination thereof can extend the duration of action the local anesthetic ( as measured by extending the concentration of local anesthetic in the tissue after administration). This result is unexpected over the prior art, which shows at best that such a combination has an unpredictable effect on the duration of the local anesthetic. (App. Br. 6-7). We find this argument unpersuasive for a number of reasons. First, as evidenced by Bharti, the combination of lidocaine and clonidine would be expected to result in increased duration of analgesic and anesthetic effect (FF 10-11 ), so this is the expected result, not an unexpected result. See In re Skoner, 517 F.2d 947, 950 (CCPA 1975) ("Expected beneficial results are 8 Appeal 2018-001177 Application 14/003,663 evidence of obviousness of a claimed invention. Just as unexpected beneficial results are evidence of unobviousness"). Second, Appellants do not point to any specific results in the Specification, nor do Appellants identify any comparison of any specific results with the closest prior art of Bharti ( or even Gill or Tokumoto ). See In re Baxter Travenol Labs., 952 F.2d 388,392 (Fed. Cir. 1991) ("[W]hen unexpected results are used as evidence of nonobviousness, the results must be shown to be unexpected compared with the closest prior art."). Third, not only do Appellants fail to demonstrate the unexpected results, but Appellants fail to show that the breadth of alpha 1 adrenergic agonist or alpha 2 adrenergic agonist or combinations thereof with lidocaine or prilocaine produce the asserted unexpected results. Thus, the evidence is not commensurate in scope with the recitations in claim 1. Unexpected results must be "commensurate in scope with the degree of protection sought by the claimed subject matter." In re Harris, 409 F.3d 1339, 1344 (Fed. Cir. 2005). Claim 19 Appellants contend "the cited prior art does not provide any reason to mix the required drugs in a solid dissolvible matrix in a dissolvable microneedle (as differentiated from a dissolvable coating on a microneedle that does not dissolve)." (App. Br. 7). We find this argument unpersuasive because both Gill and Tokumoto suggest dissolvable microneedles (see, e.g., Ans. 17-18). In particular, Gill teaches "[b ]iodegradable microneedles can provide an increased level of safety compared to non-biodegradable ones, such that they are essentially harmless even if inadvertently broken off into the biological tissue" (Gill 9 Appeal 2018-001177 Application 14/003,663 ,r 43). Similarly, Tokumoto teaches that for microneedles "particularly preferable materials are biodegradable polymers" (Tokumoto ,r 52). Claim 20 Appellants contend: Claim 20 is similar to claims 1, and also recites "wherein upon topically delivering the local anesthetic and the local anesthetic dose-extending component to mammalian tissue, the concentration of the local anesthetic in the mammalian tissue 30 minutes after delivery is not less than about 35% of the concentration of the local anesthetic in the mammalian tissue immediately after delivery." Not only do the arguments presented above with respect to claim 1 apply to claim 20, but claim 20 is also unobvious because the prior art does not provide any suggestion of this feature. (App. Br. 7). We find this argument unpersuasive because Gill suggests "[ r ]apid dissolution is equal to or less than 15 minutes, preferably less than 5 minutes" (FF 2). Thus, Gill suggests a desirability of delivery of all of the composition within less than 15 minutes, exceeding the requirement of claim 20 for delivery within 30 minutes of at least 35% of the anesthetic. To the extent that Gill differs from claim 20, Gill certainly demonstrates that delivery time is an optimizable variable, and Appellants provide no evidence that the delivery rate recited in claim 20 is anything other than optimized. "[D]iscovery of an optimum value of a result effective variable in a known process is ordinarily within the skill of the art." In re Boesch, 617 F.2d 272, 276 (CCPA 1980). Claim 15 Appellants contend the "examples in the specification, while representative of all of the dose extending components of claim 1, focus on 10 Appeal 2018-001177 Application 14/003,663 clonidine, apraclonidine, guanfacine. Thus, to the extent that the showing of unexpected results in the specification is insufficient with regard to the breadth of claim 1, it is certainly sufficient with regard to claim 15" (App. Br. 8). We find this argument unpersuasive for the same reason as discussed above for claim 1, because the improved duration of anesthesia resulting from the combination of lidocaine and clonidine is an expected result based on the disclosure of Bharti (FF 10-11 ), not an unexpected result. Conclusions of Law (i) A preponderance of the evidence of record supports the Examiner's conclusion that Gill, Tokumoto, Bharti, and Chasin render the method of the claims obvious. (ii) Appellants have not presented evidence of secondary considerations, that when weighed with the evidence of obviousness, is sufficient to support a conclusion of non-obviousness. B. Provisional obviousness-type double patenting Appellants contend that "there is no showing that the tetracaine, ropivacaine, bupivacaine, and procaine recited in the claims of the copending application are alpha 1 or alpha 2 adrenergic agonists" (App. Br. 9). Appellants contend that "[t]here is no rational basis for substituting alpha I adrenergic agonists, alpha 2 adrenergic agonists, and a combination thereof for the tetracaine, ropivacaine, bupivacaine, and procaine recited in the copending claims" (App. Br. 9). The Examiner responds that "Tokumoto mentions not only tetracaine and procaine ( the local anesthetic dose-extending component of the 11 Appeal 2018-001177 Application 14/003,663 copending application), but clonidine (the local anesthetic dose-extending component of claimed invention; clonidine is an alpha 2 adrenergic agonist" (Ans. 20). We agree with the Examiner. Claim 1 of the related US 14/003,693 application recites: 1. A medical device, comprising: an array of microneedles, and a coating disposed on the microneedles, wherein the coating comprises: a local anesthetic selected from the group consisting of lidocaine, prilocaine, and a combination thereof; and a local anesthetic dose-extending component selected from the group consisting of tetracaine, ropivacaine, bupivacaine, procaine and a combination thereof; wherein the local anesthetic is present in an amount of at least 1 wt-% based upon total weight of solids in the coating, and wherein the local anesthetic and the local anesthetic_dose-extending component are in a non-eutectic weight ratio; wherein the coating further comprises at least one excipient; and wherein upon topically delivering the local anesthetic and the local anesthetic doseextending component to mammalian tissue, a concentration of the local anesthetic in the mammalian tissue 30 minutes after delivery is about 31 % to about 54% than a concentration of the local anesthetic in the mammalian tissue immediately after delivery. (US 14/003,693, Arndt. Filed Nov. 27, 2018). As already discussed above, Tokumoto teaches microneedles (FF 5) that may be coated with lidocaine and clonidine (FF 7) in combination (FF 8). Thus, we agree with the Examiner that the ordinary artisan would have found it obvious to incorporate the known clonidine compound, known 12 Appeal 2018-001177 Application 14/003,663 for use in combination with lidocaine on microneedles, because Tokumoto teaches such a combination (FF 5-8). SUMMARY We affirm the rejection of claims 1 and 5-20 under 35 U.S.C. § 103(a) as obvious over Gill, Tokumoto, Bharti, and Chasin. We affirm the provisionally rejection of claims 1 and 5-20 on the ground of nonstatutory obviousness-type double patenting as being unpatentable over claims 1 and 6-16 of copending Application No. 14/003,693 in view of Tokumoto. No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a). AFFIRMED 13 Copy with citationCopy as parenthetical citation